Product test methods, formaldehyde emission

Hardwood plywood products are decorative in nature and are designed for interior use. Over 95X of all hardwood plywood is made with urea-formaldehyde adhesives. Responding to concerns about formaldehyde and certain wood products, test methods for measuring surface emissions were developed in the early 1980 s. Emissions from most hardwood plywood and particleboard products have decreased 65% to 95% in recent years primarily by use of low emitting UF adhesives and/or scavengers. Good correlation has been demonstrated between product test methods and indoor levels of formaldehyde in experimental manufactured homes. Decorative surface finishes can act to either increase or decrease surface emissions, depending on the nature of the finish and the substrate. 

G. Gramp, W. Groah. "Evaluation of the relationship between formaldehyde emission from particleboard mobile home decking and hardwood plywood wall paneling as determined by product test methods and formaldehyde levels in experimental mobile homes." U.S. Dept. of Housing and Urban Development, 1982. 

Singh Walcott, J. St. Pierre, C. Ferrel, T. Garrison, S. Groah, w. "Evaluation of the Relationship Between Formaldehyde Emissions from Particleboard Mobile Home Decking and Hardwood Plywood Wall Paneling Determined by Product Test Methods and Formaldehyde Levels in Experimental Mobile Homes" Clayton Environmental Consultants, Inc., Report, Prepared on Contract No. AC-5222, H.U.D., March, 1982. 

Product tests. Clearly, the best product test is full-scale testing of finished panels under actual use conditions. This has been done (27,38) but is expensive, because several full-sized panels of each product must be pre-conditioned at constant temperature and humidity for at least a week. The next best approach is to test product samples in air chambers under standardized conditions. A summary of such methods is contained in Table I. A very large effort has been made over the last three decades world-wide to develop quick, reliable and meaningful product tests. Wittmann (16), Zartl (20), Plath (17), Verbestel (1, Neusser (21,22), Roffael (25), HUD, the U.S. Forest Products Industry (39,40), many standaraization organizations (41-43) and others have published many viable methods, but the testing involves a combination of complex factors and there is simply no single test that fulfills everybody s specific needs. Table I list some of the currently accepted test methods for formaldehyde emission from particleboard, plywood and medium density fiberboard. 

Large Scale Test Method for Determining Formaldehyde Emission from Wood Products Air Chamber Method, FTM-2" National Particleboard Assocaiton, Hardwood Plywood Association, U.S. Department of Housing and Urban Development, Federal Register, 1982, 48, 37169. 

Small scale test method for determining formaldehyde emissions from wood products, two-hour desiccator test, FTM 1, Reston, VA. 

Large-Scale Test Method For Determining Formaldehyde Emissions From Wood Products — Large Chamber Method, FTM 2-1983 National Particleboard Association Gaithersburg, MD, 1983. 

The measurement of formaldehyde release from wood products Involves the collection of formaldehyde vapor in the test chamber using a suitable absorbing solution and then analyzing the formaldehyde collected. For many years, formaldehyde emission measurements were carried out using the desiccator test sampling method due to... 

These test chambers can be incorporated to the enzymatic methods for formaldehyde determination. Formaldehyde emissions of a product, or mix of products, to the ambient air can be collected in distilled water or 1% sodium bisulfite as the absorbing solution. After collection, formaldehyde samples are analyzed as described above. In the mobile home simulator test method (2J, double or triple impingers, which are placed in series, should be used in order to collect all of the formaldehyde vapor. The test conditions should simulate the actual environment. Several factors such as temperature and relative humidity of the system including the specimens and background of formaldehyde in the test chamber, affect the precision and accuracy of the results. It has been shown that a 7 C change in temperature doubles the emission level (L). The temperature of the test chamber should be... 

Determining Formaldehyde Emission from Wood Products" FTM-2 - 1983 (16). In this method, particleboard and hardwood plywood paneling are tested under the following conditions ... 

Tentative Test Method for Emission of Formaldehyde from Wood Products - 24 Hour Desiccator Method" National Particleboard Association, 1980. 

The incidence of perceptible formaldehyde in homes, offices and schools has caused widespread uncertainty about the safety of living with formaldehyde. This uncertainty was enhanced by the large scale installation of urea formaldehyde foam insulation (UFFI) because a substantial part of this material was made from small scale resin batches prepared under questionable quality control conditions, and was installed by unskilled operators (10). The only reliable way to avoid such uncertainty is to know the emission rate of products and develop a design standard that allows prediction of indoor air levels. The first and most important step in this direction was achieved with the development and implementation of material emission standards. As indicated above, Japan led the field in 1974 with the introduction of the 24-hr desiccator test (6), FESYP followed with the formulation of the perforator test, the gas analysis method, and later with the introduction of air chambers (5). In the U.S. the FTM-1 (32) production test and the FTM-2 air chamber test (33) have made possible the implementation of a HUD standard for mobile homes (8) that is already implemented in some 90% of the UF wood production (35), regardless of product use. 

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