Formabilities

There are different design approaches to consider as reviewed in this book and different engineering textbooks concerning specific products. They range from designing an open top cubical box to a complex shape such as an aircraft wing structure. 

In most cases, plastic products can take advantage of a basic beam structure in their design. Hollow-channel, T, T-shapes, and cantilever 

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Chromium—Cobalt—Iron Alloys. In 1971, a family of ductile Cr—Co—Fe permanent-magnet alloys was developed (79). The Cr—Co—Fe alloys are analogous to the Alnicos in metallurgical stmcture and in permanent magnetic properties, but are cold formable at room temperature. Equivalent magnetic properties also can be attained with substantially less Co, thereby offering savings in materials cost. 

The 20 wt % Mo Remahoy was used primarily in a single product, as the bias magnet in an armature-type telephone receiver which was produced in more than 10 units aimuahy. Because hot forging is necessary in its manufacture, Remahoy receiver magnets have been replaced by the cold-formable Cr—Co—Fe magnets. 

EiaaHy, a new aluminum fire-resistant paneling consists of a composite design that iacludes a soHd thermoplastic compound core covered with a high density polyethylene adhesive film and an aluminum skin. The product is easily formable. It has sound deadening abiHties, and an optional poly(vinyHdene fluoride) resia coatiag provides damage resistance. 

In order to become useful dmg delivery devices, biodegradable polymers must be formable into desired shapes of appropriate size, have adequate dimensional stability and appropriate strength-loss characteristics, be completely biodegradable, and be sterilizahle (70). The polymers most often studied for biodegradable dmg delivery applications are carboxylic acid derivatives such as polyamides poly(a-hydroxy acids) such as poly(lactic acid) [26100-51-6] and poly(glycolic acid) [26124-68-5], cross-linked polyesters poly(orthoesters) poly anhydrides and poly(alkyl 2-cyanoacrylates). The relative stabiUty of hydrolytically labile linkages ia these polymers (70) is as follows ... 

Material Moist, e.g.. chlorine below dew point F)ry, e.g., fluorine above dew point Hydrogen halides, dry,J e.g., dry hydrogen cliloride, F Available forms Cold formability in wronglit and clad form Weldability Maximum strength annejiled condition x 1000 Ib/in- Coefficient of thermal expansion, millionths per F, 70-212 F Remarks ... 

As we saw in the first chapter, polymers have become important engineering materials. They are much more complex structurally than metals, and because of this they have very special mechanical properties. The extreme elasticity of a rubber band is one the formability of polyethylene is another. 

The amorphous orientation is considered a very important parameter of the microstructure of the fiber. It has a quantitative and qualitative effect on the fiber de-formability when mechanical forces are involved. It significantly influences the fatigue strength and sorptive properties (water, dyes), as well as transport phenomena inside the fiber (migration of electric charge carriers, diffusion of liquid). The importance of the amorphous phase makes its quantification essential. Indirect and direct methods currently are used for the quantitative assessment of the amorphous phase. 

From all the ternary alloys studied, Pd4oNi4oP2o has the highest glass formability, and 25-mm diameter amorphous cylinders, 50 mm in length, can be easily fabricated. 

For some purposes where the strength and ductility of steel are not prerequisites, other metals or materials may be used to advantage, particularly when the component or article is not a load-bearing one. Some of the non-ferrous metals and plastics materials are extremely useful in this respect, especially the latter with their excellent corrosion-resistant properties and ease of formability. Non-ferrous metals in sheet form are often used as roof covering. In such situations they could well become subject to condensation. Condensation could be the result of thermal pumping or internal conditions. Under conditions in which condensation can occur, copper is not normally attacked, but lead, zinc and aluminium may be attacked and corrode from the inside of the building outwards. 

Since the previous edition was written, the main development has been the introduction of a range of zinc alloy coatings designed to give increased corrosion resistance and sometimes with additional advantages such as increased formability and retention of paint adhesion with a wider range of paints. 

Other alloy additions in commercial use include iron (often a two-layer electroplated coating with less iron—typically 20% —in the under-layer to assist formability and more iron—often 80% —in the outer layer to assist paintability) cobalt (0.15-0.35%) similar amounts of chromium (the zinc/ chromium/chromium-oxide coating known as Zincrox) and a range of ternary alloys and of composite coatings. 

Polyoxamides Phenolphthalein polymers Some melting points above 400°C (752°F) give clear, flexible films. Melting points of 300°C (572°F) to over 400°C (752°F) formable into fiber and film. 

An important criteria is to understand and properly apply the interrelations of design requirements with materials of construction and fabricating methods. RPs has some mechanical, formability, and other characteristics that differ from other materials (steel, aluminum, wood, etc.). So what is new all materials have certain characteristics that... 

The new continuous casting processes, in contrast to ingot cast products, provide tin mill products which are exceptionally clean and formable. The deoxidizing processes required for continuous casting involve either aluminum or silicon killing, which adds aluminum or silicon to the steel. Experience with type D steels indicates that the added aluminum will not cause a corrosion problem. Laubscher and Weyandt (18) have shown that the silicon found in silicon killed, continuous cast, heavily coated ETP will not adversely affect the corrosion performance of plain cans packed with mildly acid food products in which tin usually protects steel. The data on enameled cans is not definitive. Additional published data are required to determine whether or not silicon actually reduces the performance of enameled cans made from enameled, heavily coated, silicon killed, continuous cast ETP. 

Most commercial uses of aluminum require special properties that the pure metal cannot provide. The addition of alloying elements imparts strength, improves formability characteristics, and influences corrosion resistance properties. The general effect of several alloying elements on the corrosion behavior of aluminum has been reported by Godard et al. (2) as follows ... 

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