Synthetic polymers fibers

There are many different types of fibers. Most fibers have diameters greater than 1 micrometer, and they can be divided into polymer fibers and non-polymer fibers. Polymer fibers include synthetic polymer fibers and natural polymer fibers. Synthetic polymer fibers are made from polymers synthesized from raw... 

Not all synthetic polymers are used as fibers Mylar for example is chemically the same as Dacron but IS prepared in the form of a thin film instead of a fiber Lexan is a polyester which because of its impact resistance is used as a shatterproof substitute for glass It IS a polycarbonate having the structure shown... 

Figure 4.10 Crystal structure of polyethylene (a) unit cell shown in relation to chains and (b) view of unit cell perpendicular to the chain axis. [Reprinted from C. W. Bunn, Fibers from Synthetic Polymers, R. Hill (Ed.), Elsevier, Amsterdam, 1953.]...

Olefin fibers, also called polyolefin fibers, are defined as manufactured fibers in which the fiber-forming substance is a synthetic polymer of at least 85 wt % ethylene, propjiene, or other olefin units (1). Several olefin polymers are capable of forming fibers, but only polypropylene [9003-07-0] (PP) and, to a much lesser extent, polyethylene [9002-88-4] (PE) are of practical importance. Olefin polymers are hydrophobic and resistant to most solvents. These properties impart resistance to staining, but cause the polymers to be essentially undyeable in an unmodified form. 

The Textile Eiber Product Identification Act (TEPIA) requires that the fiber content of textile articles be labeled (16). The Eederal Trade Commission estabhshed and periodically refines the generic fiber definitions. The current definition for a polyester fiber is "A manufactured fiber ia which the fiber-forming substance is any long-chain synthetic polymer composed of at least 85% by weight of an ester of a substituted aromatic carboxyUc acid, including but not restricted to terephthalate units, and para substituted hydroxyben2oate units."... 

Fibers (see Fibers, survey) used in textile production can have a wide variety of origins plants, ie, ceUulosic fibers (see Fibers, cellulose esters) animals, ie, protein fibers (see Wool) and, in the twentieth century, synthetic polymers. Depending on the part of the plant, the ceUulosic fibers can be classified as seed fibers, eg, cotton (qv), kapok bast fibers, eg, linen from flax, hemp, jute and leaf fibers, eg, agave. Protein fibers include wool and hair fibers from a large variety of mammals, eg, sheep, goats, camels, rabbits, etc, and the cocoon material of insect larvae (sUk). Real sUk is derived from the cocoon of the silkworm, Bombjx mori and for a long time was only produced in China, from which it was traded widely as a highly valuable material. 

The principal classes of high performance fibers are derived from rigid-rod polymers, gel spun fibers, modified carbon fibers, synthetic vitreous fibers, and poly(phenyiene sulfide) fibers. 

HoUow fibers can be prepared from almost any spiunable material. The fiber can be spun directly as a membrane or as a substrate which is post-treated to achieve desired membrane characteristics. Analogous fibers have been spun in the textile industry and are employed for the production of high bulk, low density fabrics. The technology employed in the fabrication of synthetic fibers appUes also to the spinning of hoUow-fiber membranes from natural and synthetic polymers. 

More recently, Raman spectroscopy has been used to investigate the vibrational spectroscopy of polymer Hquid crystals (46) (see Liquid crystalline materials), the kinetics of polymerization (47) (see Kinetic measurements), synthetic polymers and mbbers (48), and stress and strain in fibers and composites (49) (see Composite materials). The relationship between Raman spectra and the stmcture of conjugated and conducting polymers has been reviewed (50,51). In addition, a general review of ft-Raman studies of polymers has been pubUshed (52). 

Fabrics composed of synthetic polymer fibers are frequendy subjected to heat-setting operations. Because of the thermoplastic nature of these fibers, eg, polyester, nylon, polyolefins, and triacetate, it is possible to set such fabrics iato desired configurations. These heat treatments iavolve recrystaUization mechanisms at the molecular level, and thus are permanent unless the fabrics are exposed to thermal conditions more severe than those used ia the heat-setting process. 

Synthetic polymers have become extremely important as materials over the past 50 years and have replaced other materials because they possess high strength-to-weight ratios, easy processabiUty, and other desirable features. Used in appHcations previously dominated by metals, ceramics, and natural fibers, polymers make up much of the sales in the automotive, durables, and clothing markets. In these appHcations, polymers possess desired attributes, often at a much lower cost than the materials they replace. The emphasis in research has shifted from developing new synthetic macromolecules toward preparation of cost-effective multicomponent systems (ie, copolymers, polymer blends, and composites) rather than preparation of new and frequendy more expensive homopolymers. These multicomponent systems can be "tuned" to achieve the desired properties (within limits, of course) much easier than through the total synthesis of new macromolecules. 

Some references distinguish between synthetic fibers made from synthetic polymers and those made by modification of cellulose (man-made fibers). 

This chapter discusses synthetic polymers based primarily on monomers produced from petroleum chemicals. The first section covers the synthesis of thermoplastics and engineering resins. The second part reviews thermosetting plastics and their uses. The third part discusses the chemistry of synthetic rubbers, including a brief review on thermoplastic elastomers, which are generally not used for tire production but to make other rubber products. The last section addresses synthetic fibers. 

Petrochemicals in general are compounds and polymers derived directly or indirectly from petroleum and used in the chemical market. Among the major petrochemical products are plastics, synthetic fibers, synthetic ruhher, detergents, and nitrogen fertilizers. Many other important chemical industries such as paints, adhesives, aerosols, insecticides, and pharmaceuticals may involve one or more petrochemical products within their manufacturing steps. 

The chemistry of synthetic polymers is similar to the chemistry of small molecules with the same functional groups, but the physical properties of polymers are greatly affected by size. Polymers can be classified by physical property into four groups thermoplastics, fibers, elastomers, and thermosetting resins. The properties of each group can be accounted for by the structure, the degree of crystallinity, and the amount of cross-Jinking they contain. 

Polymers are examples of organic compounds. However, the main difference between polymers and other organic compounds is the size of the polymer molecules. The molecular mass of most organic compounds is only a few hundred atomic mass units (for reference, atomic hydrogen has a mass of one atomic mass unit). The molecular masses of polymeric molecules range from thousands to millions of atomic mass units. Synthetic polymers include plastics and synthetic fibers, such as nylon and polyesters. Naturally occurring polymers include proteins, nucleic acids, polysaccharides, and rubber. The large size of a polymer molecule is attained by the repeated attachment of smaller molecules called monomers. 

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