Fiber reinforcements types

Glass fiber reinforced types are known for a long time and are commercially available (32). Tradenames appearing in the references are shown in Table 10.8. 

TP Thermoplastic type GF Glass fiber reinforced type TS Thermosetting type... 

Polyester resins for applications in contact with chemicals are almost exclusively fiber-reinforced types. The following explanations will consider the influence of the resin as well as the influence of these fiber-matrix composites. 

The individual types have limits of heat distortion resistance between those of PC and ABS, increasing with the proportion of polycarbonate in the blend. Flame-retardant and glass-fiber-reinforced types are available along with the standard types. In particular the products with a high ABS content can be metallized by galvano-chemical means much like ABS [8, 40, 48]. 

Cera.micA.bla.tors, Several types of subliming or melting ceramic ablators have been used or considered for use in dielectric appHcations particularly with quartz or boron nitride [10043-11 -5] fiber reinforcements to form a nonconductive char. Fused siHca is available in both nonporous (optically transparent) and porous (sHp cast) forms. Ford Aerospace manufactures a 3D siHca-fiber-reinforced composite densified with coUoidal siHca (37). The material, designated AS-3DX, demonstrates improved mechanical toughness compared to monolithic ceramics. Other dielectric ceramic composites have been used with performance improvements over monolithic ceramics (see COMPOSITE MATERIALS, CERAMIC MATRIX). 

Advanced composites and fiber-reinforced materials are used in sailcloth, speedboat, and other types of boat components, and leisure and commercial fishing gear. A ram id and polyethylene fibers are currentiy used in conveyer belts to collect valuable offshore minerals such as cobalt, uranium, and manganese. Constmction of oil-adsorbing fences made of high performance fabrics is being evaluated in Japan as well as the constmction of other pollution control textile materials for maritime use. For most marine uses, the textile materials must be resistant to biodeterioration and to a variety of aqueous pollutants and environmental conditions. 

Many cellular plastic products are available with different types of protective faces, including composite metal and plastic foils, fiber-reinforced plastic skins, and other coatings. These reduce but do not eliminate the rate of aging. For optimum performance, such membranes must be totally adhered to the foam, and other imperfections such as wrinkles, cuts, holes, and unprotected edges should be avoided because they all contribute to accelerated aging. 

Carbon Composites. Cermet friction materials tend to be heavy, thus making the brake system less energy-efficient. Compared with cermets, carbon (or graphite) is a thermally stable material of low density and reasonably high specific heat. A combination of these properties makes carbon attractive as a brake material and several companies are manufacturing carbon fiber—reinforced carbon-matrix composites, which ate used primarily for aircraft brakes and race cats (16). Carbon composites usually consist of three types of carbon carbon in the fibrous form (see Carbon fibers), carbon resulting from the controlled pyrolysis of the resin (usually phenoHc-based), and carbon from chemical vapor deposition (CVD) filling the pores (16). 

Sanitary ware, including tubs, showers, combined units, basins, and toilet tank, may be made of thermoformed ABS or acryHc sheet, molded glass-fiber-reinforced polyester, or cast acryHc resins. The glass-polyester type dominates the tub/shower market. It is possible to install the units as a two-component system, assembled in place. Gel coats may be of thermoformed decorative acryHc skins. To reduce the smoke generated by fire, methyl... 

Ease of cure, easy removal of parts from mold surfaces, and wide availabiHty have made polyesters the first choice for many fiber-reinforced composite molders. Sheet mol ding compound, filament winding, hand lay-up, spray up, and pultmsion are all weU adapted to the use of polyesters. Choosing the best polyester resin and processing technique is often a challenge. The polyester must be a type that is weU adapted to the processing method and must have the final mechanical properties requked by the part appHcation. Table 1 Hsts the deskable properties for a number of fiber-reinforced composite fabrication methods. 

Most processors of fiber-reinforced composites choose a phenol formaldehyde (phenoHc) resin because these resins are inherently fire retardant, are highly heat resistant, and are very low in cost. When exposed to flames they give off very Htde smoke and that smoke is of low immediate toxicity. PhenoHc resins (qv) are often not chosen, however, because the resole types have limited shelf stabiHty, both resole and novolac types release volatiles during their condensation cure, formaldehyde [50-00-0] emissions are possible during both handling and cure, and the polymers formed are brittle compared with other thermosetting resins. 

Some of the common types of plastics that ate used ate thermoplastics, such as poly(phenylene sulfide) (PPS) (see Polymers containing sulfur), nylons, Hquid crystal polymer (LCP), the polyesters (qv) such as polyesters that ate 30% glass-fiber reinforced, and poly(ethylene terephthalate) (PET), and polyetherimide (PEI) and thermosets such as diaHyl phthalate and phenoHc resins (qv). Because of the wide variety of manufacturing processes and usage requirements, these materials ate available in several variations which have a range of physical properties. 

FIG. 10-184 Cost of shop-fabricated tanks in mid-1980 with V4-in walls. Multiplying factors on carbon steel costs for other materials are carbon steel, 1.0 mbber-lined carbon steel, 1.5 alnminnm, 1.6 glass-lined carbon steel, 4.5 and fiber-reinforced plastic, 0.75 to 1.5. Multiplying factors on type 316 stainless-steel costs for other materials are 316 stainless steel, 1.0 Monel, 2.0 Inconel, 2.0 nickel, 2.0 titanium, 3.2 and Hastelloy C, 3.8. Multiplying factors for wall thicknesses different from V4 in are ... 

Hashin and Rosen [3-8] extended Hashin s work to fiber-reinforced composite materiais. The fibers have a circular cross section and can be hoilow or solid. Two cases were treated (1) identical fibers in a he gotiaLarray and (2) fibers of various diameters (but same ratio of insldeto outside diameter, if hollow) in a random array. The two types of arrays are depicted in Figure 3-21. In both cases, the basic anaiysis... 

Figure 19 Tensile strength of different types of fiber reinforced composites, produced by the express-processing [62].

The choice of manufacturing technology for the fabrication of fiber-reinforced plastics or composite materials is intimately related to the performance, economics, and application of the materials. It also depends upon a number of factors, such as component numbers required, item complexity, number of molded surfaces, and type of reinforcement. 

Carbon fibers are special reinforcement types having a carbon content of 92-99 wt%. They are prepared by controlled pyrolysis of organic materials in fibrous forms at temperatures ranging from 1,000-3,000°C. 

Type of Fiber Reinforcement Specific Gravity Density lb./in.3 (g/cm3) Tensile Strength 103 psi (GPa) Specific Strength 106 in. Tensile Elastic Modulus 106 psi (GPa) Elastic Modulus 108 in. 

The reinforcement type and form chosen (woven, braided, chopped, etc.) will depend on the performance requirements and the method of processing the RP (Fig. 6-15). Fibers can be oriented in many different patterns to provide the directional properties desired. Depending on their packing arrangement, different reinforcement-to-plastic ratios are obtained (Appendix A. PLASTICS TOOLBOX). 

The diaminobenzenes are made from benzene by a combination chlorination-nitration route although para-phenylene diamine is also made directly from aniline. orr/to-Phenylene diamine is widely used for the preparation of biologically active compounds such as fungicides and veterinarian medicines. The mera-diamine is used in fire-retardant textile fibers ( Nomex ) while the / ara-diamine finds use in high-strength textile fibers used for bullet-proof vests, sails, army helmets, and other types of fiber-reinforced plastics ( Kevlar ). 

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