Feedstock liquid

Processes a variety of different feedstocks (liquid, slurry, solid, drummed waste). 

W. C. LANNING, Project Leader, DOE, Bartlesville, Oklahoma One question for Mr. Epperly. I was interested to hear some comments a little while ago about small refined or refining feedstock liquids. That is what we are more interested in at Bartlesville. 

Medium Pores (100 A - 1000 A) they have a reasonably high surface area ( 130 m2/cm3 of pore volume), are effective for capture of unvaporized feedstock liquids and display good bottoms cracking with low coke and H2 generation... 

In a single stage, without liquid recycle, the conversion can be optimized between 60 and 90%. The very paraffinic residue is used to make lubricant oil bases of high viscosity index in the range of 150 N to 350 N the residue can also be used as feedstock to steam cracking plants providing ethylene and propylene yields equal to those from paraffinic naphthas, or as additional feedstock to catalytic cracking units. 

In a single stage with liquid recycle, total conversion to products lighter than the feedstock is possible. The yield of kerosene plus diesel is between 70 and 73 weight %. 

Because of this parallel with liquid-vapor equilibrium, copolymers for which ri = l/r2 are said to be ideal. For those nonideal cases in which the copolymer and feedstock happen to have the same composition, the reaction is called an azeotropic polymerization. Just as in the case of azeotropic distillation, the composition of the reaction mixture does not change as copolymer is formed if the composition corresponds to the azeotrope. The proportion of the two monomers at this point is given by Eq. (7.19). 

Liquid-phase oxidation of lower hydrocarbons has for many years been an important route to acetic acid [64-19-7]. In the United States, butane has been the preferred feedstock, whereas ia Europe naphtha has been used. Formic acid is a coproduct of such processes. Between 0.05 and 0.25 tons of formic acid are produced for every ton of acetic acid. The reaction product is a highly complex mixture, and a number of distillation steps are required to isolate the products and to recycle the iatermediates. The purification of the formic acid requires the use of a2eotropiag agents (24). Siace the early 1980s hydrocarbon oxidation routes to acetic acid have decliaed somewhat ia importance owiag to the development of the rhodium-cataly2ed route from CO and methanol (see Acetic acid). 

Liquid Fuels via Methanol Synthesis and Conversion. Methanol is produced catalyticaHy from synthesis gas. By-products such as ethers, formates, and higher hydrocarbons are formed in side reactions and are found in the cmde methanol product. Whereas for many years methanol was produced from coal, after World War II low cost natural gas and light petroleum fractions replaced coal as the feedstock. 

In 1987 nonmotor fuel uses of butanes represented ca 16% of the total consumption. Liquid petroleum gas (LPG) is a mixture of butane and propane, typically in a ratio of 60 40 butane—propane however, the butane content can vary from 100 to 50% and less (see Liquefied petroleum gas). LPG is consumed as fuel in engines and in home, commercial, and industrial appHcations. Increasing amounts of LPG and butanes are used as feedstocks for substitute natural gas (SNG) plants (see Fuels, synthetic). / -Butane, propane, and isobutane are used alone or in mixture as hydrocarbon propellents in aerosols (qv). 

Ethjlben ne Synthesis. The synthesis of ethylbenzene for styrene production is another process in which ZSM-5 catalysts are employed. Although some ethylbenzene is obtained direcdy from petroleum, about 90% is synthetic. In earlier processes, benzene was alkylated with high purity ethylene in liquid-phase slurry reactors with promoted AlCl catalysts or the vapor-phase reaction of benzene with a dilute ethylene-containing feedstock with a BF catalyst supported on alumina. Both of these catalysts are corrosive and their handling presents problems. 

Ionic liquids with wealdy coordinating, inert anions (such as [(CF3S02)2N] , [BFJ , or [PFg] under anhydrous conditions) and inert cations (cations that do not coordinate to the catalyst themselves, nor form species that coordinate to the catalyst under the reaction conditions used) can be looked on as innocent solvents in transition metal catalysis. In these cases, the role of the ionic liquid is solely to provide a more or less polar, more or less weakly coordinating medium for the transition metal catalyst, but which additionally offers special solubility for feedstock and products. 

As one would expect, in those cases in which the ionic liquid acts as a co-catalyst, the nature of the ionic liquid becomes very important for the reactivity of the transition metal complex. The opportunity to optimize the ionic medium used, by variation of the halide salt, the Lewis acid, and the ratio of the two components forming the ionic liquid, opens up enormous potential for optimization. However, the choice of these parameters may be restricted by some possible incompatibilities with the feedstock used. Undesired side reactions caused by the Lewis acidity of the ionic liquid or by strong interaction between the Lewis acidic ionic liquid and, for example, some oxygen functionalities in the substrate have to be considered. 

The authors correlate the observed catalytic activity with the solubility of the 1,3-butadiene feedstock in the ionic liquid, which was found to be twice as high in the tetrafluoroborate ionic liquid as in the corresponding hexafluorophosphate system. It is noteworthy that the same reaction in a monophasic systems with toluene as the solvent was found to be significantly less active (TOF = 240 h ... 

Ionic liquid-catalyzed polymerization of butene is not limited to the use of pure alkene feedstocks, which can be relatively expensive. More usefully, the technology can be applied to mixtures of butenes, such as the low-value hydrocarbon feedstocks raffinate I and raffinate II. The raffinate feedstocks are principally C4 hydrocarbon mixtures rich in butenes. When these feedstocks are polymerized in the presence of acidic chloroaluminate(III) ionic liquids, polymeric/oligomeric products with... 

The ionic liquid process has a number of advantages over traditional cationic polymerization processes such as the Cosden process, which employs a liquid-phase aluminium(III) chloride catalyst to polymerize butene feedstocks [30]. The separation and removal of the product from the ionic liquid phase as the reaction proceeds allows the polymer to be obtained simply and in a highly pure state. Indeed, the polymer contains so little of the ionic liquid that an aqueous wash step can be dispensed with. This separation also means that further reaction (e.g., isomerization) of the polymer s unsaturated ot-terminus is minimized. In addition to the ease of isolation of the desired product, the ionic liquid is not destroyed by any aqueous washing procedure and so can be reused in subsequent polymerization reactions, resulting in a reduction of operating costs. The ionic liquid technology does not require massive capital investment and is reported to be easily retrofitted to existing Cosden process plants. 

While several other processes have been developed to convert natural gas to liquid fuels (GTL), these technologies are generally uneconomical composed to using the crude oil feedstocks. About one-third of the energy in natural gas is lost in converting it into liquid fuels, so highly distressed gas prices or government subsidies are needed for GTL to be competitive. 

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