Ethylene glycol commercial production

The first poly sulphide elastomer was discovered in 1924 by Patrick during an attempt to prepare ethylene glycol by hydrolysis of ethylene dichloride. Commercial production was begun in 1929 by the Thiokol Chemical Corp. (U.S.A.). The current consumption of polysulphide elastomers, compared to that of other elastomers, is very small, use being restricted mainly to special applications involving resistance to oils and solvents. 

Mono-alkyl ethers of ethylene glycol, ROCHjCHjOH. The mono methyl, ethyl and n-butyl ethers are inexpensive and are known as methyl cellosolve, cellosolve, and butyl cellosolve respectively. They are completely miscible with water, and are excellent solvents. The commercial products are purified by drying over anhydrous potassium carbonate or anhydrous calcium sulphate, followed by fractionation after... 

In 1937 the first commercial apphcation of the Lefort direct ethylene oxidation to ethylene oxide [73-21-8] followed by hydrolysis of ethylene oxide became, and remains in the 1990s, the main commercial source of ethylene glycol production (1) (see Ethylene oxide). Ethylene oxide hydrolysis proceeds with... 

Ethylene glycol was originally commercially produced in the United States from ethylene chlorohydrin [107-07-3J, which was manufactured from ethylene and hypochlorous acid (eq. 8) (see Chlorohydrins). Chlorohydrin can be converted direcdy to ethylene glycol by hydrolysis with a base, generally caustic or caustic/bicarbonate mix (eq. 9). An alternative production method is converting chlorohydrin to ethylene oxide (eq. 10) with subsequent hydrolysis (eq. 11). 

Ethylene glycol can be produced by an electrohydrodimerization of formaldehyde (16). The process has a number of variables necessary for optimum current efficiency including pH, electrolyte, temperature, methanol concentration, electrode materials, and cell design. Other methods include production of valuable oxidized materials at the electrochemical cell s anode simultaneous with formation of glycol at the cathode (17). The compound formed at the anode maybe used for commercial value direcdy, or coupled as an oxidant in a separate process. 

Tetrahydrofuran may be purified by refluxing over solid potassium hydroxide, followed by distillation from lithium alu-miniun hydride. Tetrahydrofuran may be replaced by ethylene glycol dimethyl ether (dimethoxyethane). The submitter has indicated that either solvent may be freed conveniently from water, alcohols, and moderate amounts of peroxides by passing the commercial solvent through a column (2 in. diameter X 2-3 ft. length) of Linde Air Products Molecular Sieves (type 13A iQ- n. pellets), at a rate of approximately 100 ml. per minute. 

Consider the application of chemical reactor technology to a commercial reactor. Figure 5-40 illustrates a simplified flow diagram of ethylene glycol production. Consider the reactions in the formation of glycol ... 

Ethylene oxide is a precursor for many chemicals of great commercial importance, including ethylene glycols, ethanolamines, and alcohol ethoxylates. Ethylene glycol is one of the monomers for polyesters, the most widely-used synthetic fiber polymers. The current US production of EO is approximately 8.1 hillion pounds. 

Due to its commercial importance, the synthesis of copper phthalocyanine (PcCu) is the best investigated of all the phthalocyanines. Copper phthalocyanine is prepared from phthalonitrile and copper(I) chloride without solvent137 and also in a melt of urea.229,277 Additionally, the insertion of copper into metal-free phthalocyanine in butan-l-ol and pentan-l-ol is possible. The copper salts used in this case are copper(I) chloride112 and copper(II) acetate.290 Starting from copper(II) acetate, copper phthalocyanine can also be prepared in ethylene glycol.127 As mentioned above, copper phthalocyanine often occurs as a byproduct of the Rosenmund-von Braun reaction. To increase the yield of the phthalocyanine the solvent dimethylformamide can be substituted by quinoline. Due to the higher boiling point of quinoline, the copper phthalocyanine is the main product of the reaction of copper(I) cyanide and 1,2-dibromoben-zene.130... 

Hydrolysis, although a simple method in theory, yields terephthalic acid (TPA), which must be purified by several recrystallizations. The TPA must be specially pretreated to blend with ethylene glycol to form premixes and slurries of the right viscosities to be handled and conveyed in modern direct polyesterification plants. Hie product of the alkaline hydrolysis of PET includes TPA salts, which must be neutralized with a mineral acid in order to collect the TPA. That results in the formation of large amounts of inorganic salts for which commercial markets must be found in order to make the process economically feasible. There is also the possibility that the TPA will be contaminated with alkali metal ions. Hydrolysis of PET is also slow compared to methanolysis and glycolysis.1... 

Two options are being developed at the moment. The first is to produce 1,2-propanediol (propylene glycol) from glycerol. 1,2-Propanediol has a number of industrial uses, including as a less toxic alternative to ethylene glycol in anti-freeze. Conventionally, 1,2-propanediol is made from a petrochemical feedstock, propylene oxide. The new process uses a combination of a copper-chromite catalyst and reactive distillation. The catalyst operates at a lower temperature and pressure than alternative systems 220°C compared to 260°C and 10 bar compared to 150 bar. The process also produces fewer by-products, and should be cheaper than petrochemical routes at current prices for natural glycerol. The first commercial plant is under construction and the process is being actively licensed to other companies. 

Mixtures of aqueous sodium hypochlorite (presumably the 15% available chlorine commercial product) and ethylene glycol were observed to erupt violently after an induction period of 4 to 8 minutes. Caution is advised in view of the use of glycol as a cooling fluid in industrial reactors. 

Since it is also a poly condensation polymer, the preparation of PEN from dimethyl 2,6-naphthalenedicarboxylate (NDC) is similar to the preparation of PET from dimethyl 1,4-terephthalate (DMT) by combining a diacid ester (NDC) with ethylene glycol. In view of the fact that the commercial-scale production of PEN resin starts with 2,6-NDC, the production process is similar to that used for the production of PET from DMT. There are two main steps for the process (Scheme 10.1) [11]. 

The chemical uses for ethylene prior to World War II were limited, for the most part, to ethylene glycol and ethyl alcohol. After the war, the demand for styrene and polyethylene took off, stimulating ethylene production and olefin plant construction. Todays list of chemical applications for ethylene reads like the WTiat s What of petrochemicals polyethylene, ethylbenzene (a precursor to styrene), ethylene dichloride, vinyl chloride, ethylene oxide, ethylene glycol, ethyl alcohol, vinyl acetate, alpha olefins, and linear alcohols are some of the more commercial derivatives of ethylene. The consumer products derived from these chemicals are found everywhere, from soap to construction materials to plastic products to synthetic motor oils. 

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