Latex epoxy

Of the several types of the polymer-modified mortars and concretes used for various construction applications, latex-modified mortar and concrete are by far the most widely used materials. Latex-modified mortar and concrete are prepared by mixing a latex, either in a dispersed liquid or as a redispersible powder form with fresh cement mortar and concrete mixtures. The polymers are usually added to the mixing water just as other chemical admixtures, at a dosage of 5-20% by weight of cement. Polymer latexes are stable dispersions of very small (0.05-5 pm in diameter) polymer particles in water and are produced by emulsion polymerization. Natural rubber latex and epoxy latex are exceptions in that the former is tapped from rubber trees and the latter is produced by emulsifying an epoxy resin in water by the use of surfactants [87]. 

Adhesives formulated with epoxy-modified latex retain the tack and conformability of the original latex but show improvements in green bond strength and fully cured bond strength. Cured epoxy latex epoxy resin systems also exhibit improved water and chemical resistance over unmodified latex systems. 

Inversion ofMon cjueous Polymers. Many polymers such as polyurethanes, polyesters, polypropylene, epoxy resins (qv), and siHcones that cannot be made via emulsion polymerization are converted into latices. Such polymers are dissolved in solvent and inverted via emulsification, foUowed by solvent stripping (80). SoHd polymers are milled with long-chain fatty acids and diluted in weak alkaH solutions until dispersion occurs (81). Such latices usually have lower polymer concentrations after the solvent has been removed. For commercial uses the latex soHds are increased by techniques such as creaming. 

The rate of stripping or the stripabiUty on cataly2ed urethane and epoxy resin finishes can be increased by adding formic acid, acetic acid, and phenol. Sodium hydroxide, potassium hydroxide, and trisodium phosphate [10101-89-0] may be added to the formula to increase the stripabiUty on enamel and latex paints. Other activators include oleic acid [112-80-17, trichloroacetic acid [76-85-9], ammonia, triethanolamine [102-71-6], and monoethyl amine. Methylene chloride-type removers are unique in their abiUty to accept cosolvents and activators that allow the solution to be neutral, alkaline, or acidic. This abihty gready expands the number of coatings that can be removed with methylene chloride removers. 

Aqueous dispersions are used in fiber bonding, paper coating, friction and abrasive appHcations, and laminates and wood bonding. PhenoHc dispersions improve the strength of latex-contact adhesive appHcations. Epoxy-modified phenoHc dispersions are prepared by dispersion of the phenoHc epoxy resin. The systems are used for baked primer appHcations and bonding requirements. Minimum baking conditions are 20 min at 150°C (25). 

Admixtures are sometimes used to reduce permeabiUty of concrete (80—82). These iaclude pore-filling materials such as chalk. Fuller s earth, or talc water repellents such as mineral oil, asphalt, or wax emulsions organic polymers (acryflc latexes, epoxies) and salts of fatty acids, especially stearates. 

Polymeric materials are commonly used for bonding materials. Impact or contact adhesives are mainly based on highly crystalline polychloroprene (Neoprene), NR latex is used as a flexible adhesive very suitable for use with fabrics. Rigid adhesives based on materials such as polystyrene cement, epoxy resin or cyanoacrylates are suitable for bonding of rigid materials. The bond is provided by intramolecular forces between the adhesive and the adherend. Adiabatic... 

Foam compositions, including a latex and a polynitrile oxide such as 2,4,6-triethylbenzene-l,3-dicarbonitrile oxide, or a latex and an epoxy silane, or a latex and a mixture of the two crosslinkers have been prepared (526). The compositions may also contain additional components, including fillers, surfactants, cell detackifiers, froth stabilizers, froth boosters, viscosity reducers, and compounds to improve resilience, and antioxidants. The compositions are particularly useful in the manufacture of flooring, wall covering, shoe lining and nonwoven materials. 

Latexes are usually copolymer systems of two or more monomers, and their total solids content, including polymers, emulsifiers, stabilizers etc. is 40-50% by mass. Most commercially available polymer latexes are based on elastomeric and thermoplastic polymers which form continuous polymer films when dried [88]. The major types of latexes include styrene-butadiene rubber (SBR), ethylene vinyl acetate (EVA), polyacrylic ester (PAE) and epoxy resin (EP) which are available both as emulsions and redispersible powders. They are widely used for bridge deck overlays and patching, as adhesives, and integral waterproofers. A brief description of the main types in current use is as follows [87]. 

Cement hydration and epoxy polymerization occur simultaneously to form a structure that is similar to the latex-modified cementitious system. Epoxy systems develop high strength, adhesion and have low permeability, good water resistance and chemical resistance. A major advantage of this system is that it can be cured under moist or wet conditions. According to a recent study, the epoxy-modified mortars can be made without the hardeners with superior properties to those obtained with conventional epoxy mortars [89, 90]. 

HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HNS NTO NTO/HMX NTO/HMX NTO/HMX PETN PETN PETN PETN PETN PETN PETN PETN PETN PETN RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX TATB/HMX Cariflex (thermoplastic elastomer) Hydroxy-terminated polybutadiene (polyurethane) Hydroxy-terminated polyester Kraton (block copolymer of styrene and ethylene-butylene) Nylon (polyamide) Polyester resin-styrene Polyethylene Polyurethane Poly(vinyl) alcohol Poly(vinyl) butyral resin Teflon (polytetrafluoroethylene) Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Cariflex (block copolymer of butadiene-styrene) Cariflex (block copolymer of butadiene-styrene) Estane (polyester polyurethane copolymer) Hytemp (thermoplastic elastomer) Butyl rubber with acetyl tributylcitrate Epoxy resin-diethylenetriamine Kraton (block copolymer of styrene and ethylene-butylene) Latex with bis-(2-ethylhexyl adipate) Nylon (polyamide) Polyester and styrene copolymer Poly(ethyl acrylate) with dibutyl phthalate Silicone rubber Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Epoxy ether Exon (polychlorotrifluoroethylene/vinylidine chloride) Hydroxy-terminated polybutadiene (polyurethane) Kel-F (polychlorotrifluoroethylene) Nylon (polyamide) Nylon and aluminium Nitro-fluoroalkyl epoxides Polyacrylate and paraffin Polyamide resin Polyisobutylene/Teflon (polytetrafluoroethylene) Polyester Polystyrene Teflon (polytetrafluoroethylene) Kraton (block copolymer of styrene and ethylene-butylene)... 

Hyperbranched polymers (Boogh et al., 1999), and crosslinked microparticles based on acrylates and prepared in organic media (Pascault et al., 2000), give size particles in the range of 20-50 nm. Crosslinked epoxy particles made from a latex can be either small, 30-600 nm (Landfester et al., 2000) or very large 10-100 pm (Jansen et al., 1999). In every case the chemistry of the shell has to be controlled. 

Mold A manufactured cavity which preserves a negative impression of a specimen. The cavity can be filled with uncured polyurethane blends. Can be manufactured from a variety of materials depending on the production requirements, such as steel, aluminum, polyurethane, epoxy, FRP, silicone rubber, or latex. It can be manufactured in "one piece" or in multiple interlocking pieces. Multi-piece molds are used when the cast has a complex shape or undercuts which would make demolding from a one-piece mold difficult or impossible. 

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