Electrically active ceramics

Structural modifications of engineered materials are caused by the incorporation of nanoparticles as passive basic building blocks and lead, for example, to superplastic ceramics or extremely hard metals. Functional applications, on the other hand, rely on the transformation of external signals, such as the filtering of light, the change of electrical resistance in different environments, or the occurrence of luminescence when electrically activated (Tab. 11.1). 

Polypropylene (PP) and polyethylene (PE) microporous separators (e.g. with 20 jxm thickness and 50% porosity) are used for electrically separating the positive electrode and negative electrode. SEM of microporous separator is shown in Figure 12.1.4. As organic solvents are wettable to PP and PE, the solvents can penetrate into such micropores. The pore size of the separator is normally less than 0.5 (tm, in order to ensure that fine active ceramic particles of electrodes do not pass through the separator. A PP/PE/PP layered separator is often used for practical Li-ion batteries because of a shut down effect. When battery temperature approaches tbe melting point of PE (130°C), micropores of only PE are suddenly closed, and the battery reaction coming from Li-ion transportation is stopped by tbe separator. 

Baxter, F.R., Turner, I.G., Bowen, Ch.R., Gittings, J.P., and Chaudhuri, J.B. (2009) An in vitro study of electrically active hydroxyapatite-barium titanate ceramics using Saos-2 cells. J. Mater. Sci. Mater. Med., 20 (8), 1697-1708. 

In addition, the copper industry s market development activities have resulted in appHcations such as clad ship hulls, sheathing for offshore platforms, automotive electrical systems including electric vehicles, improved automobde radiators, solar energy, fire sprinkler systems, parts for fusion reactors, semiconductor lead frames, shape memory alloys, and superconducting ceramics (qv) containing copper oxides. 

Electrochemical promotion, or non-Faradaic Electrochemical Modification of Catalytic Activity (NEMCA) came as a rather unexpected discovery in 1980 when with my student Mike Stoukides at MIT we were trying to influence in situ the rate and selectivity of ethylene epoxidation by fixing the oxygen activity on a Ag catalyst film deposited on a ceramic O2 conductor via electrical potential application between the catalyst and a counter electrode. 

Aluminum is produced commercially by the electrolysis of cryolite, Na3AlF6, but bauxite, A1203, is the usual naturally occurring source of the metal. The oxide is a widely used catalyst which has surface sites that function as a Lewis acid. A form of the oxide known as activated alumina has the ability to adsorb gases and effectively remove them. Other uses of the oxide include ceramics, catalysts, polishing compounds, abrasives, and electrical insulators. 

Cabral and coworkers [253] have investigated the batch mode synthesis of a dipeptide acetyl phenylalanine leucinamide (AcPhe-Leu-NH2) catalyzed by a-chymotrypsin in a ceramic ultrafiltration membrane reactor using a TTAB/oc-tanol/heptane reverse micellar system. Separation of the dipeptide was achieved by selective precipitation. Later on the same group successfully synthesized the same dipeptide in the same reactor system in a continuous mode [254] with high yields (70-80%) and recovery (75-90%). The volumetric production was as high as 4.3 mmol peptide/l/day with a purity of 92%. The reactor was operated for seven days continuously without any loss of enzyme activity. Hakoda et al. [255] proposed an electro-ultrafiltration bioreactor for separation of RMs containing enzyme from the product stream. A ceramic membrane module was used to separate AOT-RMs containing lipase from isooctane. Application of an electric field enhanced the ultrafiltration efficiency (flux) and it further improved when the anode and cathode were placed in the permeate and the reten-tate side respectively. 

Since 1981, three-way catalytic systems have been standard in new cars sold in North America.6,280 These systems consist of platinum, palladium, and rhodium catalysts dispersed on an activated alumina layer ( wash-coat ) on a ceramic honeycomb monolith the Pt and Pd serve primarily to catalyze oxidation of the CO and hydrocarbons, and the Rh to catalyze reduction of the NO. These converters operate with a near-stoichiometric air-fuel mix at 400-600 °C higher temperatures may cause the Rh to react with the washcoat. In some designs, the catalyst bed is electrically heated at start-up to avoid the problem of temporarily excessive CO emissions from a cold catalyst. Zeolite-type catalysts containing bound metal atoms or ions (e.g., Cu/ZSM-5) have been proposed as alternatives to systems based on precious metals. 

For instance, dislocations have been shown to play a key role in the accommodation process in YTZP, justifying the threshold stress in YTZP, in contrast with the hypothesis that this threshold stress is due to the electric field created by impurity segregation. However, dislocations are not systematically observed in YTZP furthermore it was shown that in yttria-stabilized tetragonal zirconia single crystals, the stress necessary to activate dislocations at 1400°C was over 400 MPa, one order of magnitude higher than the stresses used during superplastic deformation of YTZP at the same temperature. It will be necessary to conduct a systematic study of the microstructure of the monolithic ceramics such as YTZP before and after deformation and to correlate their relationship with the superplastic features. 

The most popular thermionic detector (TID) is the nitrogen-phosphorus detector (NPD). The NPD is specific for compounds containing nitrogen or phosphorus. The detector uses a thermionic emission source in the form of a bead or cylinder composed of a ceramic material impregnated with an alkyl-metal. The sample impinges on the electrically heated and now molten potassium and rubidium metal salts of the active element. Samples which contain N or P are ionized and the resulting current measured. In this mode, the detector is usually operated at 600-800°C with hydrogen flows about 10 times less than those used for flame-ionization detection (FID). 

Although AI2O3 is the source of aluminum in the Hall process for obtaining the metal, it is a very useful material in its own right. Activated alumina is used as an adsorbent for many gases and is effective in their removal. Alumina is also an important constituent in abrasives and polishing compounds, catalysts, ceramics, and electrical insulators. 

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