Dodecanedioates

Thermal decomposition of hydroxyalkyl hydroperoxyalkyl peroxides produces mixtures of starting carbonyl compounds, mono- and dicarboxyHc acids, cycHc diperoxides, carbon dioxide, and water. One specific hydroxyalkyl hydroperoxyalkyl peroxide from cyclohexanone (2, X = OH, Y = OOH) is a soHd that is produced commercially as a free-radical initiator and bleaching agent (see Table 5). On controlled decomposition, it forms 1,12-dodecanedioic acid (150). 

The nomenclature (qv) of polyamides is fraught with a variety of systematic, semisystematic, and common naming systems used variously by different sources. In North America the common practice is to call type AB or type AABB polyamides nylon-x or nylon-respectively, where x refers to the number of carbon atoms between the amide nitrogens. For type AABB polyamides, the number of carbon atoms in the diamine is indicated first, followed by the number of carbon atoms in the diacid. For example, the polyamide formed from 6-aminohexanoic acid [60-32-2] is named nylon-6 [25038-54-4], that formed from 1,6-hexanediamine [124-09-4] or hexamethylenediamine and dodecanedioic acid [693-23-2] is called nylon-6,12 [24936-74-1]. In Europe, the common practice is to use the designation "polyamide," often abbreviated PA, instead of "nylon" in the name. Thus, the two examples above become PA-6 and PA-6,12, respectively. PA is the International Union of Pure and AppHed Chemistry (lUPAC) accepted abbreviation for polyamides. 

The by-product of this process, pelargonic acid [112-05-0] is also an item of commerce. The usual source of sebacic acid [111-20-6] for nylon-6,10 [9008-66-6] is also from a natural product, ticinoleic acid [141-22-0] (12-hydroxyoleic acid), isolated from castor oil [8001-79-4]. The acid reacts with excess sodium or potassium hydroxide at high temperatures (250—275°C) to produce sebacic acid and 2-octanol [123-96-6] (166) by cleavage at the 9,10-unsaturated position. The manufacture of dodecanedioic acid [693-23-2] for nylon-6,12 begins with the catalytic trimerization of butadiene to make cyclododecatriene [4904-61-4] followed by reduction to cyclododecane [294-62-2] (see Butadiene). The cyclododecane is oxidatively cleaved to dodecanedioic acid in a process similar to that used in adipic acid production. 

Nylon-12. Laurolactam [947-04-6] is the usual commercial monomer for nylon-12 [24937-16-4] manufacture. Its production begins with the mixture of cyclododecanol and cyclododecanone which is formed in the production of dodecanedioic acid starting from butadiene. The mixture is then converted quantitatively to cyclododecanone via dehydrogenation of the alcohol at 230—245°C and atmospheric pressure. The conversion to the lactam by the rearrangement of the oxime is similar to that for caprolactam manufacture. There are several other, less widely used commercial routes to laurolactam (171). 

Its manufacture begins with the formation of dodecanedioic acid produced from the trimeri2ation of butadiene in a process identical to that used in the manufacture of nylon-6,12. The other starting material, 1,12-dodecanediamine, is prepared in a two-step process that first converts the dodecanedioic acid to a diamide, and then continues to dehydrate the diamide to the dinitrile. In the second step, the dinitrile is then hydrogenated to the diamine with hydrogen in the presence of a suitable catalyst. 

Qiana, introduced by Du Pont in 1968 but later withdrawn from the market, was made from bis(4-aminocyclohexyl)methane and dodecanedioic acid. This diamine exists in several cis—trans and trans—trans isomeric forms that influence fiber properties such as shrinkage. The product offered silk-like hand and luster, dimensional stabiUty, and wrinkle resistance similar to polyester. The yam melted at 280°C, had a high wet glass-transition temperature of - 85° C and a density of 1.03 g/cm, the last was lower than that of nylon-6 and nylon-6,6. Qiana requited a carrier for effective dyeing (see Dye carriers). 

One of the butadiene dimeri2ation products, COD, is commercially manufactured and used as an intermediate in a process called FEAST to produce linear a,C0-dienes (153). COD or cyclooctene [931-87-3], obtained from partial hydrogenation, is metathesi2ed with ethylene to produce 1,5-hexadiene [592-42-7] or 1,9-decadiene [1647-16-1], respectively. Many variations to make other diolefins have been demonstrated. Huls AG also metathesi2ed cyclooctene with itself to produce an elastomer useful in mbber blending (154). The cycHc cis,trans,trans-tn.en.e described above can be hydrogenated and oxidi2ed to manufacture dodecanedioic acid [693-23-2]. The product was used in the past for the production of the specialty nylon-6,12, Qiana (155,156). 

Suberic Acid. This acid is not produced commercially at this time. However, small quantities of high purity (98%) can be obtained from chemical supply houses. If a demand developed for suberic acid, the most economical method for its preparation would probably be based on one analogous to that developed for adipic and dodecanedioic acids air oxidation of cyclooctane to a mixture of cyclooctanone and cyclooctanol. This mixture is then further oxidized with nitric acid to give suberic acid (37). 

Dodecanedioic Acid. Dodecanedioic acid (DDDA) is produced commercially by Du Pont ia Victoria, Texas, and by Chemische Werke Hbls ia Germany. The starting material is butadiene which is converted to cyclododecatriene usiag a nickel catalyst. Hydrogenation of the triene gives cyclododecane, which is air oxidized to give cyclododecanone and cyclododecanol. Oxidation of this mixture with nitric acid gives dodecanedioic acid (71). 

Other methods have been described to produce dodecanedioic acid. Cyclododecene is prepared from cyclododecatriene by partial hydrogenation. Ozonolysis of the cyclododecene followed by oxidation of the intermediate ozonides gives dodecanedioic acid (72). Hydrogenation of riciaoleic acid gives 12-hydroxystearic acid, which upon treatment with caustic at high temperatures, 325—330°C, gives a mixture of undecanedioic and dodecanedioic acids. 

The use of a catalyst such as cadmium oxide increases the yield of dibasic acids to about 51% of theoretical. The composition of the mixed acids is about 75% C-11 and 25% C-12 dibasic acids (73). Reaction of undecylenic acid with carbon monoxide using a triphenylphosphine—rhodium complex as catalyst gives 11-formylundecanoic acid, which, upon reaction with oxygen in the presence of Co(II) salts, gives 1,12-dodecanedioic acid in 70% yield (74). 

Another process for the production of dodecanedioic acid is by oxidation of cyclododecene using a two-phase system in which mthenium tetroxide serves as the oxidizing agent in the organic phase, and is regenerated in the second phase, an aqueous phase containing cerium(IV) ions (75). 

Diesters. Many of the diester derivatives are commercially important. The diesters are important plasticizers, polymer intermediates, and synthetic lubricants. The diesters of azelaic and sebacic acids are useflil as monomeric plasticizing agents these perform weU at low temperatures and are less water-soluble and less volatile than are diesters of adipic acid. Azelate diesters, eg, di- -hexyl, di(2-ethylhexyl), and dibutyl, are useflil plasticizing agents for poly(vinyl chloride), synthetic mbbers, nitroceUulose, and other derivatized ceUuloses (104). The di-hexyl azelates and dibutyl sebacate are sanctioned by the U.S. Food and Dmg Administration for use in poly(vinyl chloride) films and in other plastics with direct contact to food. The di(2-ethylhexyl) and dibenzyl sebacates are also valuable plasticizers. Monomeric plasticizers have also been prepared from other diacids, notably dodecanedioic, brassyflc, and 8-eth5lhexadecanedioic (88), but these have not enjoyed the commercialization of the sebacic and azelaic diesters. 

Azelaic, sebacic, dodecanedioic, and brassyhc acids may be used in copolyetheresteramides (111). Two patents describe additional apphcations for the C-9—C-40 diacids for the preparation of polyester carbonates (112), and the copolymerization of epoxides and carbon dioxide by reaction of either glutaric or adipic acids with zinc oxide (113). 

Cycloundecanone has been prepared in several ways (a) pyrolysis of the thorium salt of dodecanedioic acid [Dodecanedioic acid, thorium (4 + )salt(2 l)],2 (b) reduction of 2-hydroxycyeloundecanone [Cycloundecanone, 2-hydroxy-],3-4 (c) ring expansion of several lower homologs... 

It must finally be kept in mind that it is extremely easy to adjust the properties of polyesters to desired values by adding small quantities (usually less than 10%) of comonomers in starting monomer feed. Isophthalic, adipic, dodecanedioic, p-hydroxybenzoic acids or esters and diethylene glycol, cyclohexanedimethanol, or bisphenol-A are often used for this purpose. Examples of property adjustment are the modification of solvent diffusivity of PET membranes by the addition of low levels of isophthalate or naphthalene dicarboxylate units in polymer chains139... 

Ethanedioic (oxalic) Propanedioic (malonic) Butanedioic (succinic) Pentanedioic (glutaric) Hexanedioic (adipic) Heptanedioic (pimelic) Octanedioic (suberic) Nonanedioic (azalic) Decanedioic (sebacic) Undecanedioic Dodecanedioic Phthalic Isophthalic Terephthalic 1,4-Naphthalic... 

PA-6,10 is synthesized from 1,6-hexamethylenediamine and sebacic acid, and PA-6,12 from 1,6-hexamethylenediamine and dodecanedioic acid. The melt synthesis from their salts is very similar to PA-6,6 (see Example 1). These diacids are less susceptible to thermal degradation.55 PA-6,10 can also be synthesized by interfacial methods at room temperature starting with the very reactive sebacyl dichloride.4 35 A demonstration experiment for interfacial polycondensation without stirring can be carried out on PA-6,10. In this nice classroom experiment, a polymer rope can be pulled from the polymerization interface.34... 

Thiol protection, 59, 190 Thiono esters, reaction with ethyl isocyanoacetate, 59,187 Thionyl chloride, 55, 27 Thiophenol, 55, 122 58, 144 Thorium dodecanedioate, 56,110 Toluene, 56, 86 58,125 p-Toluenesulfonates, reaction with organo-cuprates, 55,112 p-Toluenesulfonic acid, 58, 57, 63 p-Toluenesulfonic acid, monohydrate, 56,44... 

Figure 11.1 Py/methylation GC/MS chromatograms of lead white pigmented linseed oil paint after 610 °C Curie point pyrolysis assisted with on line methylation using 2.5% methanolic TMAH (the sample and TMAH solution was applied onto a rotating Curie point wire pyrolysis time 6 s, interface 180°C). 1, heptenoic acid, methyl ester 2, heptanoic acid, methyl ester 3, butenedioic acid, dimethyl ester 4, butanedioic acid, dimethyl ester 5, octenoic acid, methyl ester 6, octanoic acid, methyl ester 7, pentenedioic acid, dimethyl ester 8, pentanedioic acid, dimethyl ester 9, nonanoic acid, methyl ester 10, hexanedioic acid, dimethyl ester 11, decanoic acid, methyl ester 12, heptanedioic acid, dimethyl ester 13, octanedioic acid, dimethyl ester 14, 1,2 benzenedicarboxylic acid, dimethyl ester 15, a methyl octanedioic acid, dimethyl ester 16, nonanedioic acid, dimethyl ester 17, a methoxy octanedioic acid, dimethyl ester 18, a methyl nonanedioic acid, dimethyl ester 19, a,a dimethyl nonenedioic acid, dimethyl ester 20a, a methyl nonenedioic acid, dimethyl ester 20b, a,a dimethyl nonanedioic acid, dimethyl ester 21, decanedioic acid, dimethyl ester 22, a methoxy nonanedioic acid, dimethyl ester 23, a methyl decan edioic acid, dimethyl ester 24, undecanedioic acid, dimethyl ester 25, a methoxy decan edioic acid, dimethyl ester 26, pentadecanoic acid, methyl ester 27, dodecanedioic acid, dimethyl ester 28, hexadecanoic acid, methyl ester 29, heptadecanoic acid, methyl ester 30, octadecanoic acid, methyl ester 31,8 methoxy 9 octadecenoic acid, methyl ester 32, 11 methoxy 9 octadecenoic acid, methyl ester 33, 9 methoxy 10 octadecenoic acid and 10 methoxy 8 octadecenoic acid 34, 9 oxo octadecanoic acid, 10 oxo octadecanoic acid 35, 9 epoxy octadecanoic acid 36, eicosanoic acid, methyl ester 37, 9,10 dimethoxy octadecanoic acid, methyl ester 38, docosanoic acid, methyl ester. Reprinted from J. Anal. Appl. Pyrol., 61, 1 2, van den Berg and Boon, 19, Copyright 2001, with permission from Elsevier...

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