Dispersion Flow reactor

Fig. 18. General design chart for the dispersion model for first-order reaction A R with no change in volume (e = 0). Ordinate gives the dispersed flow reactor volume divided by the volume of an ideal PFR which achieves the same conversion. - - -, Constant kr ------, constant DIuL.

The exciting issue of steady-state multiplicity has attracted the attention of many researchers. First the focus was on exothermic reactions in continuous stirred tanks, and later on catalyst pellets and dispersed flow reactors as well as on multiplicity originating from complex isothermal kinetics. Nonisothermal catalyst pellets can exhibit steady-state multiplicity for exothermic reactions, as was demonstrated by P.B. Weitz and J.S. Hicks in a classical paper in the Chemical Engineering Science in 1962. The topic of multiplicity and oscillations has been put forward by many researchers such as D. Luss, V. Balakotaiah, V. Hlavacek, M. Marek, M. Kubicek, and R. Schmitz. Bifurcation theory has proved to be very useful in the search for parametric domains where multiple steady states might appear. Moreover, steady-state multiplicity has been confirmed experimentally, one of the classical papers being that of A. Vejtassa and R.A. Schmitz in the AIChE Journal in 1970, where the multiple steady states of a CSTR with an exothermic reaction were elegantly illustrated. 

Kirelic/lranspon for Isothermal Laminar-Flow Reactor with no Axial Dispersion [See Shinohara and Christiansen (I974J for ilie non-isoihermul... 

Equation 8-155 shows that the conversion in the dispersion reactor will always be less than that of the plug flow reactor (C >... 

These boundary conditions are really quite marvelous. Equation (9.16) predicts a discontinuity in concentration at the inlet to the reactor so that ain a Q+) if D >0. This may seem counterintuitive until the behavior of a CSTR is recalled. At the inlet to a CSTR, the concentration goes immediately from to The axial dispersion model behaves as a CSTR in the limit as T) — 00. It behaves as a piston flow reactor, which has no inlet discontinuity, when D = 0. For intermediate values of D, an inlet discontinuity in concentrations exists but is intermediate in size. The concentration n(O-l-) results from backmixing between entering material and material downstream in the reactor. For a reactant, a(O-l-) [Pg.332]

Laminar Pipeline Flows. The axial dispersion model can be used for laminar flow reactors if the reactor is so long that At/R > 0.125. With this high value for the initial radial position of a molecule becomes unimportant. 

The molecule diffuses across the tube and samples many streamlines, some with high velocity and some with low velocity, during its stay in the reactor. It will travel with an average velocity near u and will emerge from the long reactor with a residence time close to F. The axial dispersion model is a reasonable approximation for overall dispersion in a long, laminar flow reactor. The appropriate value for D is known from theory ... 

Axial Dispersion. Rigorous models for residence time distributions require use of the convective diffusion equation. Equation (14.19). Such solutions, either analytical or numerical, are rather difficult. Example 15.4 solved the simplest possible version of the convective diffusion equation to determine the residence time distribution of a piston flow reactor. The derivation of W t) for parabolic flow was actually equivalent to solving... 

As a result, there is a jump discontinuity in the temperature at Z=0. The condition is analogous to the Danckwerts boimdary condition for the inlet of an axially dispersed plug-flow reactor. At the exit of the honeycomb, the usual zero gradient is imposed, i.e. 

Based on the kinetic mechanism and using the parameter values, one can analyze the continuous stirred tank reactor (CSTR) as well as the dispersed plug flow reactor (PFR) in which the reaction between ethylene and cyclopentadiene takes place. The steady state mass balance equations maybe expressed by using the usual notation as follows ... 

A hydrodynamic characterization of the micro reactor is given in [12], A flow-pattem map reveals the existence of dispersed flow, annular flow, slug-dispersed... 

This example models the dynamic behaviour of an non-ideal isothermal tubular reactor in order to predict the variation of concentration, with respect to both axial distance along the reactor and flow time. Non-ideal flow in the reactor is represented by the axial dispersion flow model. The analysis is based on a simple, isothermal first-order reaction. 

This equation is plotted in Figure 11.7 for different values of the parameter 3l/uL. When this parameter is zero, there is no axial dispersion, and the reactor acts as a plug flow reactor. 

They determined the ratio of the dispersion reactor volume to the plug flow reactor volume necessary to accomplish the same degree of conversion for several values of the dimensionless dispersion parameter S)l/uL. Figure 11.10 summarizes their results. It is evident that for high... 

ILLUSTRATION 11.6 USE OF THE DISPERSION MODEL TO DETERMINE THE CONVERSION LEVEL OBTAINED IN A NONIDEAL FLOW REACTOR... 

The physical situation in a fluidized bed reactor is obviously too complicated to be modeled by an ideal plug flow reactor or an ideal stirred tank reactor although, under certain conditions, either of these ideal models may provide a fair representation of the behavior of a fluidized bed reactor. In other cases, the behavior of the system can be characterized as plug flow modified by longitudinal dispersion, and the unidimensional pseudo homogeneous model (Section 12.7.2.1) can be employed to describe the fluidized bed reactor. As an alternative, a cascade of CSTR s (Section 11.1.3.2) may be used to model the fluidized bed reactor. Unfortunately, none of these models provides an adequate representation of reaction behavior in fluidized beds, particularly when there is appreciable bubble formation within the bed. This situation arises mainly because a knowledge of the residence time distribution of the gas in the bed is insuf-... 

Large-scale ultrasonic irradiations are extant technology. Liquid processing rates of >200 L/min are routinely accessible from a variety of modular, flow reactors with acoustic powers of tens of KW per unit (14). The industrial uses of these units include 1) degassing of liquids, 2) dispersion of solids into liquids, 3) emulsification of immiscible liquids and 4) large-scale cell disruption. While these units are of limited use for most laboratory research, they are of potential importance in eventual industrial application of sonochemical reactions. 

In this section, we apply the axial dispersion flow model (or DPF model) of Section 19.4.2 to design or assess the performance of a reactor with nonideal flow. We consider, for example, the effect of axial dispersion on the concentration profile of a species, or its fractional conversion at the reactor outlet. For simplicity, we assume steady-state, isothermal operation for a simple system of constant density reacting according to A - products. 

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Note that the difference between this material balance and that for the ideal plug flow reactors of Chapter 5 is the inclusion of the two dispersion terms, because material enters and leaves the differential section not only by bulk flow but by dispersion as well. Entering all these terms into Eq. 17 and dividing by S AZ gives... 

A similar spatial mean velocity (bulk mean velocity) is used for the plug flow reactor model. Thus, plug flow with dispersion is a natural match, where the mixing that truly occurs in any reactor or environmental flow is modeled as dispersion. This is the model that will be applied to utilize dispersion as a mixing model. 

Plug Flow Reactor with Dispersion. The residence time is still 15 min. The plug flow with a dispersion model gives equation (6.43) ... 

If the aforementioned river was modeled as a plug flow reactor with dispersion, what would be the dispersion coefficient and the cross-sectional mean velocity How does the predicted curve compare with those plotted for problem 2 (i.e., plot it) ... 

Rivers are generally considered as a plug flow reactor with dispersion. Determination of the dispersion coefficient for rivers was covered in Chapter 6, and determination of the gas transfer coefficient is a slight addition to that process. We will be measuring the concentration of two tracers a volatile tracer that is generally a gas (termed a gas tracer, C) and a conservative tracer of concentration (Cc). The transported quantity... 

In the ideal plug-flow reactor (Figure 11.16) the continuous phase flows as a plug through the reactor i.e., there is no mixing or, in other words, no axial dispersion. Consequently, if a compound is consumed or produced, a concentration gradient will exist in the direction of flow. The mass balance is therefore first set up over an infinite small slice perpendicular to the direction of the flow with volume dV of the bioreactor. Assuming steady state and F =Fq=F, Equation (11.5) then is reduced to ... 

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