Current collector, sulfur electrode

Conventional batteries consist of a liquid electrolyte separating two solid electrodes. In the Na/S battery this is inverted a solid electrolyte separates two liquid electrodes a ceramic tube made from the solid electrolyte sodium /5-alumina (p. 249) separates an inner pool of molten. sodium (mp 98°) from an outer bath of molten sulfur (mp 119°) and allows Na" " ions to pass through. The whole system is sealed and is encased in a stainless steel canister which also serves as the sulfur-electrode current collector. Within the battery, the current is passed by Na+ ions which pass through the solid electrolyte and react with the sulfur. The cell reaction can be written formally as... 

To prepare the standardized dispersion electrode, a mixture of 100 mg soot, 100 g 97% sulfuric acid and 100 mg pigment was stirred direct into the dilute sulfuric acid of the measuring vessel, so that the concentration of sulfuric acid in the electrolyte after stirring in was about 4.5 N. The current collector electrode was a gold-platinum mesh (90/10) of about 4.5 cm2 area. The current/voltage characteristics shown in Fig. 12 make it possible to compare CoTAA with various phthalocyanines. 

The life-limiting increase of resistance and decrease of capacity of cycled cells is usually attributed to the deteriorating effects of corrosion of the positive current collector— the cell container in the case of sodium core cells or a rod in the case of sulfur core cells. Apart from consuming the active material, corrosion may lead to the deposition of poorly conductive layers at the current collector surface, thus interrupting the contact of the inert electrode fibers with the current collector. Corrosion products may also deposit and block both the solid electrolyte and the electrode surface. The thermodynamic instability of metals in polysulfide melts severely limits the choice of materials interfacing the sulfur electrode.A fully satisfactory solution has not yet been reported. 

The theoretical energy density of a lithium-sulfur electrochemical system is 2500 Wh/kg or 2800 Wh/1, which makes it immensely attractive for the development of a chemical power source. This attractiveness is also enhanced by the ready availability and cheapness of sulfur and the absence of environmentally harmful components. And, indeed, attempts of developing a battery using this electrochemical system were made yet in the end of the 1960s of the previous century, at the rise of the studies of electrochemical lithium systems. It was suggested in the beginning to use the negative electrode made of metallic lithium and the positive one of elementary sulfur supported directly on the current collector. The characteristics of these first layouts were clearly unsatisfactory, partly, because sulfur is an insulator. Later, the positive electrode came to be made of a mixture of sulfur and a carbon material (carbon black). 

The ZEBRA cell, which is under development by the General Electric Co., uses a molten-sodium anode and a solid p,p"-alumina solid electrolyte as in the sodium-sulfur cell, but the positive electrode is large-surface-area nickel rather than molten sulfur with a large-surface-area current collector. The electrolyte on the cathode side of the ZEBRA solid electrolyte is an aqueous NaAlCLt containing NaCl and Nal as well as a little FeS. The FeS and Nal are added to limit growth of the Ni particles and to aid the overall cathode reaction, which is... 

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