Cured polyesters preparation

The basic patent (US Patent 3256219) indicates that the system is viable with conventional resins although special grades have been developed that are said to be particularly suitable. One example in the patent recommends the use of a polyester prepared using a maleic acid, phthalic acid and propylene glycol ratio of 2 1 33 and with an acid value of 40. To 500g of such a resin are added 10g of benzoyl peroxide and 167 g of styrene. Water 600 g is then stirred in at 5-10°C until a white creamy water-in-oil emulsion is obtained. A solution of 0.8 g of dimethyl-p-toluidine in lOOg of styrene is stirred into the emulsion and the resin is cast between plates and cured at 50°C. 

Maleate/vinyl ether formulations based on a model unsaturated polyester prepared from maleic anhydride and 1,5-pentane diol and triethylene glycol divinyl ether were studied. At molecular weights of less than about 10,000 the cured films were extremely brittle. When the equivalent weight of the unsaturated polyester was increased by replacing some of the maleic anhydride with succinic anhydride, measurable values for film elongation could be obtained but the cure speed was definitely slower. When either diethyl maleate or isobutyl vinyl ether were added as monofunctional diluents the cure dose needed to obtain 200 MEKDR was increased and the flexibility measured by pencil hardness increased as the amount of diluent was increased. A urethane vinyl ether was synthesized and used to replace DVE-3 and films with increased elongation were obtained at equivalent at dosages as low as 1 J/cm2. 

Table II. Ingredients of One-Step Preparation of Cured Polyester...

W. J. McKillip and C. N. Impola, Compositions made from (A) Isocyanate-Terminated Prepolymers and (B) Polyesters Prepared from Polyols and a, Ethylenically Unsaturated Monocarboxylic Acids, U.S. Pat. 3,396,210 (1968). IPN-type compositions. P. Mendoyanis, Thermosetting Compositions Containing a Liquid Rubber Selected from Polysulfide, Polymercaptan, and Chlorinated Polyethylene. Together with an Epoxide and Curing Agent, U.S. Pat. 3,316,324 (1967). SIN compositions of epoxy and polysulfide rubber. 

Deanin and Dossi used the propylene oxide-MA reaction to prepare cured polyester resin products in a one-step procedure. In the method explored, the epoxide, MA, phthalic anhydride, styrene, lithium bromide, and benzoyl peroxide were combined, heated to a melt, and cured as castings. The properties of the cured materials were inferior to conventional systems. Others have also studied this concept.A one-step (condensation-addition) polymerization procedure has also been studied as a method for preparing coatings " and laminates with epoxy resins. 

UPRs based on a mixture of maleic anhydride, phthalic anhydride and adipic acid in a molar ration of 1 2 2 were prepared in the presence of the polyesterification catalysts, i.e. lead dioxide, p-toluenesulfonic acid monohydrate and zinc acetate dihydrate, and next crossHnked with styrene by using MEKP as the initiator and cobalt naphthenate (CoNp) as the promoter [197]. Most often, the catalysts used in the polyesterification process cannot be easily separated from the polyester, thus the effect of the residual catalysts on the curing process and color of the cured polyester resin should be taken into account. It was shown that the residual catalyst could affect the curing reaction even in a small amount (Table 28), increasing the activation energy a, frequency factor ko and the reaction order x. 

LRC-100Finish. The use of LRC-100 flame retardant for 50/50 polyester cotton blends has been reported (144). It is a condensation product of tetrakis(hydroxymethyl)-phosphonium salt (THP salt) and A/A7,A7 -trimethylphosphoramide [6326-72-3] (TMPA). The precondensate is prepared by heating the THP salt and TMPA in a 2.3-to-l.0-mole ratio for one hour at 60—65°C. It is appUed in conjunction with urea and trimethylolmelamine in a pad-dry-cure oxidation wash procedure. Phosphoms contents of 3.5—4.0% are needed to enable blends to pass the FF 3-71 Test. 

Polymers ndResins. / fZ-Butyl peroxyneopentanoate and other peroxyesters of neopentanoic acid can be used as free-radical initiators for the polymeri2ation of vinyl chloride [75-01-4] (38) or of ethylene [74-85-1]. These peresters have also been used in the preparation of ethylene—vinyl acetate copolymers [24937-78-8] (39), modified polyester granules (40), graft polymers of arninoalkyl acrylates with vinyl chloride resins (41), and copolymers of A/-vinyl-pyrrohdinone [88-12-0] and vinyl acetate [108-05-4] (42). They can also be used as curing agents for unsaturated polyesters (43). 

The polyester alkyd moulding compositions are also based on a resin similar to those used for laminating. They are prepared by blending the resin with cellulose pulp, mineral filler, lubricants, pigments and peroxide curing agents on... 

Preparation and Cure of Unsaturated Polyester/Styrene Resin... 

Unsaturated polyesters (UPs), 4, 18, 19 from PET waste, 560-561 Unsaturated polyester/styrene resin, preparation and cure of, 101 Unsaturated polyester thermosetting resins, syntheses of, 101-103 Unstirred interfacial process, 155 U-Polymer, 77... 

The cured polymer samples used for physical property testing were prepared by photocuring 12 mil thick sheets of degassed and photosensitized monomer mixtures, using a mold composed of glass plates lined with polyester film and separated by a double thickness of vinyl electrical tape. A GE sunlamp was used for Illumination, and Darocure 1173 (E. Merck) was used as the photoinitiator. Hydrocarbon monomers were used as received from the manufacturers. All the vinyl group-containing compounds were stored at -5°C until use. 

Figure 35 shows the result for the scaled forward scattering from randomly cross linked polyester chains which were prepared by anhydride curing of phe-nylglycidylether in the presence of bisphenol A diglycidylether [173-175]. The data could be fitted with Eq. (91) with values for g and which are collected in Table 5. 

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