Copper dehydration

DEHALOGENATION Lithium diphenyl-phosphide. Potassium t-butoxidc. Sodium iodlde-Copper. DEHYDRATION Ferric chloiide-Silica gel. Phenylene orthosulfite. DEHYDROBROMINATION Hexamethyl-phosphoric triamide. Lithium diiso-propylamide. Potassium f-butoxide. DEHYDROCYAN ATION Sodium naphthalenide. 

Reformatski reaction Aldehydes and ketones react with a-bromo- fatty acid esters in the presence of zinc powder to give -hydroxy-esters which may be dehydrated to give a-, 0-unsaturated esters. a-Chloroesters will react if copper powder is used in conjunction with the zinc. 

Addition of water gives the hydrated nitrate Cu(N03)2.3H2O, the product obtained when copper (or the +2 oxide or carbonate) is dissolved in nitric acid. Attempts to dehydrate the hydrated nitrate, for example by gently heating in vacuo, yield a basic nitrate, not the anhydrous salt. 

To prepare pure acetic acid (glacial acetic acid), the crude aqueous product is converted into the sodium salt, the latter dehydrated by fusionf and then heated with concentrated sulphuric acid anhydrous acetic acid, b.p. 118°, distils over. Only the preparation of aqueous acetic acid and of crystalline copper acetate is described below. 

With various catalysts, butanediol adds carbon monoxide to form adipic acid. Heating with acidic catalysts dehydrates butanediol to tetrahydrofuran [109-99-9] C HgO (see Euran derivatives). With dehydrogenation catalysts, such as copper chromite, butanediol forms butyrolactone (133). With certain cobalt catalysts both dehydration and dehydrogenation occur, giving 2,3-dihydrofuran (134). 

Butyrolactone reacts rapidly and reversibly with ammonia or an amine forming 4-hydroxybutyramides (175), which dissociate to the starting materials when heated. At high temperatures and pressures the hydroxybutyramides slowly and irreversibly dehydrate to pyrroHdinones (176). A copper-exchanged Y-2eohte (177) or magnesium siUcate (178) is said to accelerate this dehydration. 

Isobutyl alcohol [78-83-1] forms a substantial fraction of the butanols produced by higher alcohol synthesis over modified copper—zinc oxide-based catalysts. Conceivably, separation of this alcohol and dehydration affords an alternative route to isobutjiene [115-11 -7] for methyl /-butyl ether [1624-04-4] (MTBE) production. MTBE is a rapidly growing constituent of reformulated gasoline, but its growth is likely to be limited by available suppHes of isobutylene. Thus higher alcohol synthesis provides a process capable of supplying all of the raw materials required for manufacture of this key fuel oxygenate (24) (see Ethers). 

Dimethyl Ether. Synthesis gas conversion to methanol is limited by equiUbrium. One way to increase conversion of synthesis gas is to remove product methanol from the equiUbrium as it is formed. Air Products and others have developed a process that accomplishes this objective by dehydration of methanol to dimethyl ether [115-10-6]. Testing by Air Products at the pilot faciUty in LaPorte has demonstrated a 40% improvement in conversion. The reaction is similar to the Hquid-phase methanol process except that a soHd acid dehydration catalyst is added to the copper-based methanol catalyst slurried in an inert hydrocarbon Hquid (26). 

The oxidative dehydration of isobutyric acid [79-31-2] to methacrylic acid is most often carried out over iron—phosphoms or molybdenum—phosphoms based catalysts similar to those used in the oxidation of methacrolein to methacrylic acid. Conversions in excess of 95% and selectivity to methacrylic acid of 75—85% have been attained, resulting in single-pass yields of nearly 80%. The use of cesium-, copper-, and vanadium-doped catalysts are reported to be beneficial (96), as is the use of cesium in conjunction with quinoline (97). Generally the iron—phosphoms catalysts require temperatures in the vicinity of 400°C, in contrast to the molybdenum-based catalysts that exhibit comparable reactivity at 300°C (98). 

Hydrolysis of primary amides cataly2ed by acids or bases is very slow. Even more difficult is the hydrolysis of substituted amides. The dehydration of amides which produces nitriles is of great commercial value (8). Amides can also be reduced to primary and secondary amines using copper chromite catalyst (9) or metallic hydrides (10). The generally unreactive nature of amides makes them attractive for many appHcations where harsh conditions exist, such as high temperature, pressure, and physical shear. 

Acetophenone is separated for hydrogenation to 1-phenylethanol, which is sent to the dehydrator to produce styrene. Hydrogenation is done over a fixed-bed copper-containing catalyst at 115—120°C and pressure of 8100 kPa (80 atm), a 3 1 hydrogen-to-acetophenone ratio, and using a solvent such as ethylbenzene, to give 95% conversion of the acetophenone and 95% selectivity to 1-phenylethanol (186,187). 

Potassium sodium copper chlorophyllin (chiorophyllin—copper complex)—A green-black powder obtained from chlorophyll by replacing the methyl and phytyl ester groups with alkaH and replacing the magnesium with copper. The source of the chlorophyll is dehydrated alfalfa. 

Cupric chloride or copper(II) chloride [7447-39 ], CUCI2, is usually prepared by dehydration of the dihydrate at 120°C. The anhydrous product is a dehquescent, monoclinic yellow crystal that forms the blue-green orthohombic, bipyramidal dihydrate in moist air. Both products are available commercially. The dihydrate can be prepared by reaction of copper carbonate, hydroxide, or oxide and hydrochloric acid followed by crystallization. The commercial preparation uses a tower packed with copper. An aqueous solution of copper(II) chloride is circulated through the tower and chlorine gas is sparged into the bottom of the tower to effect oxidation of the copper metal. Hydrochloric acid or hydrogen chloride is used to prevent hydrolysis of the copper(II) (11,12). Copper(II) chloride is very soluble in water and soluble in methanol, ethanol, and acetone. 

Cu(N03 )26H2 0, is produced by crystallization from solutions below the transition poiat of 26.4°C. A basic copper nitrate [12158-75-7] Cu2(N02)(0H)2, rather than the anhydrous product is produced on dehydration of the hydrated salts. The most common commercial forms for copper nitrate ate the ttihydtate and solutions containing about 14% copper. Copper nitrate can be prepared by dissolution of the carbonate, hydroxide, or oxides ia nitric acid. Nitric acid vigorously attacks copper metal to give the nitrate and evolution of nitrogen oxides. 

Gopper(II) Sulfates. Copper(II) sulfate pentahydrate [7758-99-8] CuS04-5H20, occurs in nature as the blue triclinic crystalline mineral chalcanthite [13817-21 -5]. It is the most common commercial compound of copper. The pentahydrate slowly effloresces in low humidity or above 30.6°C. Above 88°C dehydration occurs rapidly. 

Copper(II) sulfate monohydrate [10257-54-2] CuS04-H2 0, which is almost white in color, is hygroscopic and packaging must contain moisture barriers. This product is produced by dehydration of the pentahydrate at 120—150°C. Trituration of stoichiometric quantities of copper(II) oxide and sulfuric acid can be used to prepare a material of limited purity. The advantages of the monohydrate as opposed to the pentahydrate are lowered freight cost and quickness of solubilization. However, these advantages are offset by the dustiness of the product and probably less than one percent of copper sulfate is used in the monohydrate form. 

Anhydrous copper(II) sulfate [7758-98-7] is a gray to white rhombic crystal and occurs in nature as the mineral hydrocyanite. CuSO is hygroscopic. It is produced by careful dehydration of the pentahydrate at 250°C. An impure product can also be produced from copper metal and hot sulfuric acid ... 

An ethyl acetate yield of 24% is obtained using a copper oxide catalyst with 0.1—0.2% thoria at 350°C. Dehydration. Ethyl alcohol can be dehydrated to form ethylene or ethyl ether. 

The reaction is cataly2ed by all but the weakest acids. In the dehydration of ethanol over heterogeneous catalysts, such as alumina (342—346), ether is the main product below 260°C at higher temperatures both ether and ethylene are produced. Other catalysts used include siUca—alumina (347,348), copper sulfate, tin chloride, manganous chloride, aluminum chloride, chrome alum, and chromium sulfate (349,350). 

Butyl Ether. -Butyl ether is prepared by dehydration of -butyl alcohol by sulfuric acid or by catalytic dehydration over ferric chloride, copper sulfate, siUca, or alumina at high temperatures. It is an important solvent for Grignard reagents and other reactions that require an anhydrous, inert medium. -Butyl ether is also an excellent extracting agent for use with aqueous systems owing to its very low water-solubiUty. 

Cupric nitrate (3H2O) [10031-43-3 (3H2O) 3251-23-8 (anhydr)] M 241.6, m 114 , b 170 (dec), d 2.0. Crystd from weak aqueous HNO3 (0.5mL/g) by cooling from room temperature. The anhydrous salt can be prepared by dissolving copper metal in a 1 1 mixture of liquid NO2 and ethyl acetate and purified by sublimation [Evans et al. J Chem Soc, Faraday Trans 1 75 1023 1979], The hexahydrate dehydr to trihydrate at 26°, and the anhydrous salt sublimes between 150 and 225°, but melts at 255-256° and is deliquescent. 

Attempts to prepare the anhydrous nitrate by dehydration always fail because of decomposition to a basic nitrate or to the oxide, and it was previously thought that Cu(N03)2 could not exist. In fact it can be obtained by dissolving copper metal in a solution of N2O4 in ethyl acetate to produce Cu(N03)2.N204, and then driving off the N2O4 by heating this at 85-100°C. The observation by C. C. Addison... 

Dehydration to 2-vinylthiophene is better achieved from 2-(2-thienyl) ethanol with powdered potassium hydroxide in the presence of copper than from 1-(2-thienyl) ethanol. a-Chloro-2-thienylpro-pane undergoes a Wurtz reaction with active iron to give 3,4-di-(2-thienyl) hexane in low yield, which has also been obtained through coupling with n-butyllithium. ... 

Butadiene could also be obtained by the reaction of acetylene and formaldehyde in the vapor phase over a copper acetylide catalyst. The produced 1,4-butynediol is hydrogenated to 1,4-butanediol. Dehydration of 1,4-butanediol yields butadiene. 

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