Continuous Manufacturing and

The development of chemical micro processing was, among other influences, strongly promoted by continuing manufacturing and offering of micro devices, as... 

Finally, it should be mentioned that the combination of continuous manufacturing and automation should make 24-hr lights-out operations possible. 

As the safety and quality of industrial components, equipments and constructions is correlated with the inspection sensitivity and this is influenced in radiography by the film system class, a continuous supervision of the film systems on the market seems to be urgently necessary. To support the confidence of the film users in the film properties specified by the film manufacturers such a system for quality assurance for industrial x-ray films is proposed by some manufacturers and BAM. This system will be open to all manufacturers, distributers and users of x-ray films. It will deal with all film systems inclusive those which are not specified by a manufacturer as for instance mixed systems. The system for quality assurance will be based... 

As a first step in the direction outlined here some manufacturers and BAM last year discussed the problems and the possible procedures of such a system of quality assurance. As a result of this meeting round robin tests for the harmonization of the measurements of film system parameters and a possible procedure of surveillance of the quality of film systems were proposed. Closely related to these the BAM offers to perform the classification of film systems. But as during the production of films variations of the properties of the different batches cannot be avoided, the results of measurements of films of a single batch will be restricted to this charge, while only the measurements and mean of several batches of a film type will give representative values of its properties. This fact is taken into account already in section 4 of the standard EN 584-1 which can be interpreted as a kind of continuous surveillance. In accordance with this standard a film system caimot be certified on the base of measurements of a single emulsion only. 

Dedicated Vehicles. Only Brazil and California have continued implementing alcohols in the transportation sector. The BraziUan program, the largest alternative fuel program in the world, used about 7.5% of oil equivalent of ethanol in 1987 (equivalent to 150,000 bbl of cmde oil per day). In 1987 about 4 million vehicles operated on 100% ethanol and 94% of all new vehicles purchased that year were ethanol-fueled. About 25% of Brazil s light-duty vehicle fleet (10) operate on alcohol. The leading BraziUan OEMs are Autolatina (a joint venture of Volkswagen and Ford), GM, and Fiat. Vehicles are manufactured and marketed in Brazil. 

R. L. Goldstein, "Recent Developments in the Optimisation and Control of Nitration in the Continuous Manufacture of TNT," in Symposium on... 

A number of continuous processes for the manufacture and use of Grignard reagents have been proposed (40), but are of no current commercial significance. 

Although a few simple hydrides were known before the twentieth century, the field of hydride chemistry did not become active until around the time of World War II. Commerce in hydrides began in 1937 when Metal Hydrides Inc. used calcium hydride [7789-78-8J, CaH2, to produce transition-metal powders. After World War II, lithium aluminum hydride [16853-85-3] LiAlH, and sodium borohydride [16940-66-2] NaBH, gained rapid acceptance in organic synthesis. Commercial appHcations of hydrides have continued to grow, such that hydrides have become important industrial chemicals manufactured and used on a large scale. 

Manufacture and Uses. Acetoacetic esters are generally made from diketene and the corresponding alcohol as a solvent ia the presence of a catalyst. In the case of Hquid alcohols, manufacturiag is carried out by continuous reaction ia a tubular reactor with carefully adjusted feeds of diketene, alcohol, and catalyst, or alcohol—catalyst blend followed by continuous purification (Fig. 3). For soHd alcohols, an iaert solvent is used. Catalysts used iaclude strong acids, tertiary amines, salts such as sodium acetate [127-09-3], organophosphoms compounds, and organometaHic compounds (5). 

Nickel sulfate also is made by the reaction of black nickel oxide and hot dilute sulfuric acid, or of dilute sulfuric acid and nickel carbonate. The reaction of nickel oxide and sulfuric acid has been studied and a reaction induction temperature of 49°C deterrnined (39). High purity nickel sulfate is made from the reaction of nickel carbonyl, sulfur dioxide, and oxygen in the gas phase at 100°C (40). Another method for the continuous manufacture of nickel sulfate is the gas-phase reaction of nickel carbonyl and nitric acid, recovering the soHd product in sulfuric acid, and continuously removing the soHd nickel sulfate from the acid mixture (41). In this last method, nickel carbonyl and sulfuric acid are fed into a closed-loop reactor. Nickel sulfate and carbon monoxide are produced the CO is thus recycled to form nickel carbonyl. 

Acrylonitrile—Butadiene—Styrene. ABS is an important commercial polymer, with numerous apphcations. In the late 1950s, ABS was produced by emulsion grafting of styrene-acrylonitrile copolymers onto polybutadiene latex particles. This method continues to be the basis for a considerable volume of ABS manufacture. More recently, ABS has also been produced by continuous mass and mass-suspension processes (237). The various products may be mechanically blended for optimizing properties and cost. Brittle SAN, toughened by SAN-grafted ethylene—propylene and acrylate mbbets, is used in outdoor apphcations. Flame retardancy of ABS is improved by chlorinated PE and other flame-retarding additives (237). 

Reliability. There has been a significant rise in interest among pump users in the 1990s to improve equipment reflabiUty and increase mean time between failures. Quantifiable solutions to such problems are being sought (61). Statistical databases (qv) have grown, improved by continuous contributions of both pump manufacturers and users. Users have also learned to compile and interpret these data. Moreover, sophisticated instmmentation has become available. Examples are vibration analysis and pump diagnostics. 

Until the end of World War II, coal tar was the main source of these aromatic chemicals. However, the enormously increased demands by the rapidly expanding plastics and synthetic-fiber industries have greatly outstripped the potential supply from coal carbonization. This situation was exacerbated by the cessation of the manufacture in Europe of town gas from coal in the eady 1970s, a process carried out preponderantly in the continuous vertical retorts (CVRs), which has led to production from petroleum. Over 90% of the world production of aromatic chemicals in the 1990s is derived from the petrochemical industry, whereas coal tar is chiefly a source of anticorrosion coatings, wood preservatives, feedstocks for carbon-black manufacture, and binders for road surfacings and electrodes. 

Manufactured fibers produced from natural organic polymers are either regenerated or derivative. A regenerated fiber is one which is formed when a natural polymer or its chemical derivative is dissolved and extmded as a continuous filament, and the chemical nature of the natural polymer is either retained or regenerated after the fiber-formation process. A derivative fiber is one which is formed when a chemical derivative of the natural polymer is prepared, dissolved, and extmded as a continuous filament, and the chemical nature of the derivative is retained after the fiber-formation process. 

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