Coatings accelerated testing

Using a suitable thermal stabilizer package, the PP coating can withstand a continuous operating temperature up to 120°C. In order to predict the lifetime of the thermal stabilized coating, accelerated tests are performed at 150°C in an oven v th forced air and the Arrhenius theoretical equation is used ... 

Figure 34.3 illustrates how metals (galvanized steel, copper, and aluminum) are pretreated with a sol-gel layer doped with inhibitors prior to the application of an organic coating. Accelerated tests in spray chamber clearly show that such a sol-gel layer provides painted metals with prolonged improved corrosion resistance [21]. 

An extensive survey of accelerated test methods for anticorrosive coating performance which emphasizes the need to develop more meaningful methods of testing has been pubUshed (129). The most powerful tool available is the accumulated material in data banks correlating substrate, composition, apphcation conditions, and specifics of exposure environments with performance. 

Sa.lt Spray Tests. One of the older accelerated corrosion tests is the salt spray test (40). Several modifications of this imperfect test have been proposed, some of which are even specified for particular appHcations. The neutral salt spray test persists, however, especially for coatings that are anodic to the substrate and for coatings that are dissolved or attacked by neutral salt fog. For cathodic coatings, such as nickel on steel, the test becomes a porosity test, because nickel is not attacked by neutral salt fog. Production specifications that call for 1000 hours salt spray resistance are not practical for quahty acceptance tests. In these cases, the neutral salt spray does not qualify as an accelerated test, and faster results from different test methods should be sought. 

The most widely used accelerated tests are based on salt spray, and are covered by several Government Specifications. BS 1391 1952 (recently withdrawn) gives details of a hand-atomiser salt-spray test which employs synthetic sea-water and also of a sulphur-dioxide corrosion test. A continuous salt-spray test is described in ASTM B 117-61 and BS AU 148 Part 2(1969). Phosphate coatings are occasionally tested by continuous salt spray without a sealing oil film and are expected to withstand one or two hours spray without showing signs of rust the value of such a test in cases where sealing is normally undertaken is extremely doubtful. 

The use ot rotating discs to carrv itsi spaiiiicns has been extended to studies rtf protective coatings in what are considered to be accelerated tests o( such coatings tor service underwater... 

Testing of metals for resistance to sulphide stress cracking at ambient temperatures Accelerated test procedures for screening atmospheric surface coating systems for offshore platforms and equipment... 

An industrial standard method has been developed to test the lightfastness of polymers in accelerated test equipment [103]. The apparatus consists of a quartz-xenon tube with a special optical filter between the light source and the specimen to produce light that resembles window glass-filtered daylight [104], Samples are mounted at a specific distance from the arc and are supported on a frame which revolves around the arc 1 to 5 times per minute for uniform exposure. A blower unit in the base provides a flow of air which makes it possible to maintain a black panel temperature of 45°C, measured by a black panel thermometer which is positioned at level with the samples. A black panel unit consists of a bimetallic thermometer mounted on a steel frame. Both faces of the frame plate and also the stem of the thermometer are coated with a heat-resistant glossy black enamel. The relative humidity level in the exposure cabinet is closely controlled. 

In a search for reliable accelerated test methods for determining coating performance, electrochemical techniques have often been explored. The corrosion resistance of a coated steel panel is a composite of the steel quality, its surface finish and the quality of the coating. For this reason. Bonderite 40 coated steel panels were included in our work. They were employed primarily to aid in the interpretation of the electrical measurements for the nitrile-based photocured samples. 

Metal specimens coated with the various blends were immersed in water in an accelerated test to determine the effect of high humidity. Cellulose acetate butyrate blends containing carboxylated polyesters prepared with hexahydroterephthalic acid [H(NPG), T50H(NPG)] were particularly susceptible to moisture and failed the adhesion test after immersion for only 0.5 hour similar blends containing T50I(NPG) extended with dianhydride Via or with PMDA passed the adhesion test after immersion for 16 hours. When coatings on cold-rolled steel of cellulose acetate butyrate (EAB-381-0.5) blends containing 1% of each of the... 

Accelerated aging testing and dynamic mechanical analysis were used to evaluate the stability of coated laminates. Testing results are provided in Table 2. 

Studies on exterior finishes on plywood and plywood composite panels include coating formulations and accelerated testing (J, 69, 71, 136, 158-162). 

Accelerated Testing of Polyimide Coatings for Neural Prostheses... 

The accelerated tests have shown dramatic improvements in the adhesion of polyimide coatings, even to noble metal substrates, when... 

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