Characteristic reaction times batch operation

Let us examine some batch results. In trials in which 5 mL of a dye solution was added by pipet (with pressure) to 10 mL of water in a 25-mL flask, which was shaken to mix (as determined visually), and the mixed solution was delivered into a 3-mL rectangular cuvette, it was found that = 3-5 s, 2-4 s, and /obs 3-5 s. This is characteristic of conventional batch operation. Simple modifications can reduce this dead time. Reaction vessels designed for photometric titrations - may be useful kinetic tools. For reactions that are followed spectrophotometrically this technique is valuable Make a flat button on the end of a 4-in. length of glass rod. Deliver 3 mL of reaction medium into the rectangular cuvette in the spectrophotometer cell compartment. Transfer 10-100 p.L of a reactant stock solution to the button on the rod. Lower this into the cuvette, mix the solution with a few rapid vertical movements of the rod, and begin recording the dead time will be 3-8 s. A commercial version of the stirrer is available. 

The main difficulty in determining the reaction rate r is that the extent is not a measurable quantity. Therefore, we have to derive a relationship between the reaction rate and the appropriate measurable quantity. We do so by using the design equation and stoichiometric relations. Also, since the characteristic reaction time is not known a priori, we write the design equation in terms of operating time rather than dimensionless time. Assume that we measure the concentration of species j, Cj(t), as a function of time in an isothermal, constant-volume batch reactor. To derive a relation between the reaction rate, r, and Cj(t), we divide both sides of Eq. 6.2.4, by obtain... 

The most important characteristic of an ideal batch reactor is that the contents are perfectly mixed. Corresponding to this assumption, the component balances are ordinary differential equations. The reactor operates at constant mass between filling and discharge steps that are assumed to be fast compared with reaction half-lives and the batch reaction times. Chapter 1 made the further assumption of constant mass density, so that the working volume of the reactor was constant, but Chapter 2 relaxes this assumption. 

As expected, heat exchanged per unit of volume in the Shimtec reactor is better than the one in batch reactors (15-200 times higher) and operation periods are much smaller than in a semibatch reactor. These characteristics allow the implementation of exo- or endothermic reactions at extreme operating temperatures or concentrations while reducing needs in purifying and separating processes and thus in raw materials. Indeed, since supply or removal of heat is enhanced, semibatch mode or dilutions become useless and therefore, there is an increase in selectivity and yield. 

In order to illustrate how the mode of operation can positively modify selectivity for a large reactor of poor heat-transfer characteristics, simulations of the reactions specified in Example 5.3.1.4 carried out in a semibatch reactor were performed. The reaction data and process conditions are essentially the same as those for the batch reactor, except that the initial concentration of A was decreased to cao = 0.46 mol litre, and the remaining amount of A is dosed (1) either for the whole reaction time of 1.5 h with a rate of 0.1 mol m s", or (2) starting after 0.5 h with a rate of 0.15 mol m " s". It is assumed that the volume of the reaction mixture and its physical properties do not change during dosing. The results of these simulations are shown in Fig. 5.3-15. The results of calculation for reactors of both types are summarized in Table 5.3-3. 

Fixing the rate of heat transfer in a batch reactor is often not the best way to control the reaction. The heating or cooling characteristics can be varied with time to suit the characteristics of the reaction (see Chapter 14). Because of the complexity of batch operation and the fact that operation is usually small scale, it is rare for any attempt to be made to recover heat from a batch reactor or supply heat by recovery. Instead, utilities are normally used. 

The chemical reactor is the unif in which chemical reactions occur. Reactors can be operated in batch (no mass flow into or out of the reactor) or flow modes. Flow reactors operate between hmits of completely unmixed contents (the plug-flow tubular reactor or PFTR) and completely mixed contents (the continuous stirred tank reactor or CSTR). A flow reactor may be operated in steady state (no variables vary with time) or transient modes. The properties of continuous flow reactors wiU be the main subject of this course, and an alternate title of this book could be Continuous Chemical Reactors. The next two chapters will deal with the characteristics of these reactors operated isothermaUy. We can categorize chemical reactors as shown in Figure 2-8. 

Another demonstration of a continuous flow operation is the psi-shaped microreactor that was used for lipase-catalyzed synthesis of isoamyl acetate in the 1-butyl-3-methylpyridinium dicyanamide/n-heptane two-phase system [144]. The chosen solvent system with dissolved Candida antarctica lipase B, which was attached to the ionic liquid/n-heptane interfacial area because of its amphiphilic properties, was shown to be highly efficient and enabled simultaneous esterification and product removal. The system allowed for simultaneous esterification and product recovery showed a threefold reaction rate increase when compared to the conventional batch. This was mainly a consequence of efficient reaction-diffusion dynamics in the microchannel system, where the developed flow pattern comprising intense emulsification provided a large interfacial area for the reaction and simultaneous product extraction. Another lipase-catalyzed isoamyl acetate synthesis in a continuously operated pressure-driven microreactor was reported by the same authors [145]. The esterification of isoamyl alcohol and acetic acid occurred at the interface between n-hexane and an aqueous phase with dissolved lipase B from Candida antarctica. Controlling flow rates of both phases reestablished a parallel laminar flow with liquid-liquid boundary in the middle of the microchannel and a separation of phases was achieved at the y-shaped exit of the microreactor (Figure 10.25). The microreactor approach demonstrated 35% conversion at residence time 36.5 s at 45 °C and at 0.5 M acetic acid and isoamyl alcohol inlet concentrations and has proven more effective and outperformed the batch operation, which could be attributed to the favorable mass and heat transfer characteristics. 

They claim that in substantially all of the prior art processes, the operation is really a modified batch process in that high hold-up vessel-type nitrators are employed. Moreover, extensive circulation, recirculation, and a relatively long residence time of the reaction mixt in the nitrating zone are characteristics of a majority of the previously proposed methods, and such features are inherently undesirable because they favor degradative side reactions, which occur at all stages of the nitration of toluene to trinitrotoluene, and particularly in the final stage. ... 

Chapter 2 treated multiple and complex reactions in an ideal batch reactor. The reactor was ideal in the sense that mixing was assumed to be instantaneous and complete throughout the vessel. Real batch reactors will approximate ideal behavior when the characteristic time for mixing is short compared with the reaction half-life. Industrial batch reactors have inlet and outlet ports and an agitation system. The same hardware can be converted to continuous operation. To do this, just feed and discharge continuously. If the reactor is well mixed in the batch mode, it is likely to remain so in the continuous mode, as least for the same reaction. The assumption of instantaneous and perfect mixing remains a reasonable approximation, but the batch reactor has become a continuous-flow stirred tank. 

In order to ensure an adequate quality of products and a safe operation, the monitoring of a batch reactor should include, at least, online measurements of temperature, pressure, and of some composition-related variables. In this context, online measurements may be defined as measurements obtained via instruments strictly connected to the reactor and characterize by response times markedly smaller than the characteristic times of the chemical reaction. In general, this is the case of temperature and pressure, which can be easily measured online by means of reliable, relatively cheap, and poorly intrusive sensors. This allows the introduction of sensor redundancy, a common practice to increase reliability. On the other hand, online... 

Despite the experience with batch reactors it may be worthwhile to operate continuous reactors also for fine chemicals. Continuously operated reactors only demand for one start-up and one shut-down during the production series for one product. This increases the operating time efficiency and prevents the deactivation of dry catalysts this implies that the reactor volume can be much smaller than for batch reactors. As to the reactor type for three phase systems an agitated slurry tank reactor [5,6] is not advisable, because of the good mixing characteristics. Specially for consecutive reaction systems the yields to desired products and selectivities will be considerably lower than in plug flow type reactor. The cocurrent down flow trickle flow reactor... 

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