Polymeric cations

Derivatives of polyisobutylene (6. in Figure 9.1) offer the advantage of control over the molecular weight of the polyisobutylene obtained by cationic polymerization of isobutylene. Condensation on maleic anhydride can be done directly either by thermal activation ( ene-synthesis reaction) (2.1), or by chlorinated polyisobutylene intermediates (2.2). The condensation of the PIBSA on polyethylene polyamines leads to succinimides. Note that one can obtain mono- or disuccinimides. The mono-succinimides are used as... 

The key initiation step in cationic polymerization of alkenes is the formation of a carbocationic intermediate, which can then interact with excess monomer to start propagation. We studied in some detail the initiation of cationic polymerization under superacidic, stable ion conditions. Carbocations also play a key role, as I found not only in the acid-catalyzed polymerization of alkenes but also in the polycondensation of arenes as well as in the ring opening polymerization of cyclic ethers, sulfides, and nitrogen compounds. Superacidic oxidative condensation of alkanes can even be achieved, including that of methane, as can the co-condensation of alkanes and alkenes. 

Dimerization in concentrated sulfuric acid occurs mainly with those alkenes that form tertiary carbocations In some cases reaction conditions can be developed that favor the formation of higher molecular weight polymers Because these reactions proceed by way of carbocation intermediates the process is referred to as cationic polymerization We made special mention m Section 5 1 of the enormous volume of ethylene and propene production in the petrochemical industry The accompanying box summarizes the principal uses of these alkenes Most of the ethylene is converted to polyethylene, a high molecular weight polymer of ethylene Polyethylene cannot be prepared by cationic polymerization but is the simplest example of a polymer that is produced on a large scale by free radical polymerization... 

In their polymerization, many individual alkene molecules combine to give a high molecular weight product Among the methods for alkene polymerization cationic polymerization coordination polymerization and free radical polymerization are the most important An example of cationic polymerization is... 

On the basis of the mechanism of cationic polymerization predict the alkenes of molecu lar formula C12H24 that can most reasonably be formed when 2 methylpropene [(CH3)2C=CH2] IS treated with sulfunc acid... 

Ionic polymerizations, whether anionic or cationic, should not be judged to be unimportant merely because our treatment of them is limited to two sections in this text. Although there are certain parallels between polymerizations which occur via free-radical and ionic intermediates, there are also numerous differences. An important difference lies in the more specific chemistry of the ionic mechanism. While the free-radical mechanism is readily discussed in general terms, this is much more difficult in the ionic case. This is one of the reasons why only relatively short sections have been allotted to anionic and cationic polymerizations. The body of available information regarding these topics is extensive enough to warrant a far more elaborate treatment, but space limitations and the more specific character of the material are the reasons for the curtailed treatment. 

Just as anionic polymerizations show certain parallels with the free-radical mechanism, so too can cationic polymerization be discussed in terms of the same broad outline. There are some differences from the anionic systems, however, so the fact that both proceed through ionic intermediates should not be overextended. 

A single catalyst is often not sufficient in cationic polymerizations frequently a cocatalyst is required. 

We shall consider these points below. The mechanism for cationic polymerization continues to include initiation, propagation, transfer, and termination steps, and the rate of polymerization and the kinetic chain length are the principal quantities of interest. 

In cationic polymerization the active species is the ion which is formed by the addition of a proton from the initiator system to a monomer. For vinyl monomers the type of substituents which promote this type of polymerization are those which are electron supplying, like alkyl, 1,1-dialkyl, aryl, and alkoxy. Isobutylene and a-methyl styrene are examples of monomers which have been polymerized via cationic intermediates. 

The catalysts for cationic polymerization are either protonic acids or Lewis acids, such as H2SO4 and HCIO4 or BF3, AICI3, and TiCl4 ... 

One of the side reactions that can complicate cationic polymerization is the possibility of the ionic repeat unit undergoing the well-known carbonium ion rearrangement during the polymerization. The following example illustrates this situation. 

On the basis of these observations, criticize or defend the following proposition Regardless of the monomer used, zero-order Markov (Bernoulli) statistics apply to all free radical, anionic, and cationic polymerizations, but not to Ziegler-Natta catalyzed systems. 

Polyacetaldehyde, a mbbery polymer with an acetal stmcture, was first discovered in 1936 (49,50). More recentiy, it has been shown that a white, nontacky, and highly elastic polymer can be formed by cationic polymerization using BF in Hquid ethylene (51). At temperatures below —75° C using anionic initiators, such as metal alkyls in a hydrocarbon solvent, a crystalline, isotactic polymer is obtained (52). This polymer also has an acetal [poly(oxymethylene)] stmcture. Molecular weights in the range of 800,000—3,000,000 have been reported. Polyacetaldehyde is unstable and depolymerizes in a few days to acetaldehyde. The methods used for stabilizing polyformaldehyde have not been successful with poly acetaldehyde and the polymer has no practical significance (see Acetalresins). 

Friedel-Crafts (Lewis) acids have been shown to be much more effective in the initiation of cationic polymerization when in the presence of a cocatalyst such as water, alkyl haUdes, and protic acids. Virtually all feedstocks used in the synthesis of hydrocarbon resins contain at least traces of water, which serves as a cocatalyst. The accepted mechanism for the activation of boron trifluoride in the presence of water is shown in equation 1 (10). Other Lewis acids are activated by similar mechanisms. In a more general sense, water may be replaced by any appropriate electron-donating species (eg, ether, alcohol, alkyl haUde) to generate a cationic intermediate and a Lewis acid complex counterion. 

Coumarone—indene or coal-tar resins, as the name denotes, are by-products of the coal carbonization process (coking). Although named after two particular components of these resins, coumarone (1) and indene (2), these resins are actually produced by the cationic polymerization of predominantly aromatic feedstreams. These feedstreams are typically composed of compounds such as indene, styrene, and their alkylated analogues. In actuaUty, there is very tittle coumarone in this type of feedstock. The fractions used for resin synthesis typically boil in the range of 150—250°C and are characterized by gas chromatography. 

Cationic polymerization of coal-tar fractions has been commercially achieved through the use of strong protic acids, as well as various Lewis acids. Sulfuric acid was the first polymerization catalyst (11). More recent technology has focused on the Friedel-Crafts polymerization of coal fractions to yield resins with higher softening points and better color. Typical Lewis acid catalysts used in these processes are aluminum chloride, boron trifluoride, and various boron trifluoride complexes (12). Cmde feedstocks typically contain 25—75% reactive components and may be refined prior to polymerization (eg, acid or alkali treatment) to remove sulfur and other undesired components. Table 1 illustrates the typical components found in coal-tar fractions and their corresponding properties. 

The conversion of aromatic monomers relative to C-5—C-6 linear diolefins and olefins in cationic polymerizations may not be proportional to the feedblend composition, resulting in higher resin aromaticity as determined by nmr and ir measurements (43). This can be attributed to the differing reactivity ratios of aromatic and aHphatic monomers under specific Lewis acid catalysis. Intentional blocking of hydrocarbon resins into aromatic and aHphatic regions may be accomplished by sequential cationic polymerization employing multiple reactors and standard polymerization conditions (45). 

Particular drawbacks of using alkylsiHcon and alkyltin haHdes with AlCl for the cationic polymerization of terpenes are low yields and the fact that they require rigorously dried feeds (<50 ppm H2O) to be effective. Increased water content results in lower yields and lower softening points (85). Catalyst systems comprised of AlCl with antimony haHdes in the presence or absence of a lower alkyl, alkenyl, or aralkyl haHde are particularly effective in systems containing up to 300 ppm H2O (89,90). Use of 2—12 wt % of a system composed of 2—3 parts AlCl, 0.7—0.9 parts SbCl, and 0—0.2 parts of an organic... 

Butyl mbber, a copolymer of isobutjiene with 0.5—2.5% isoprene to make vulcanization possible, is the most important commercial polymer made by cationic polymerization (see Elastomers, synthetic-butyl rubber). The polymerization is initiated by water in conjunction with AlCl and carried out at low temperature (—90 to —100° C) to prevent chain transfer that limits the molecular weight (1). Another important commercial appHcation of cationic polymerization is the manufacture of polybutenes, low molecular weight copolymers of isobutylene and a smaller amount of other butenes (1) used in adhesives, sealants, lubricants, viscosity improvers, etc. 

The mechanism of initiation in cationic polymerization using Friedel-Crafts acids appeared to be clarified by the discovery that most Friedel-Crafts acids, particularly haUdes of boron, titanium, and tin, require an additional cation source to initiate polymerization. Evidence has been accumulating, however, that in many systems Friedel-Crafts acids alone are able to initiate cationic polymerization. The polymerization of isobutylene for instance can be initiated, reportedly even in the absence of an added initiator, by AlBr or AlCl (19), TiCl ( )- Three fundamentally different... 

Since the discovery of living cationic systems, cationic polymerization has progressed to a new stage where the synthesis of designed materials is now possible. The rapid advances in this field will lead to useful new polymeric materials and processes that will greatiy increase the economic impact of cationic initiation. 

A second type of uv curing chemistry is used, employing cationic curing as opposed to free-radical polymerization. This technology uses vinyl ethers and epoxy resins for the oligomers, reactive resins, and monomers. The initiators form Lewis acids upon absorption of the uv energy and the acid causes cationic polymerization. Although this chemistry has improved adhesion and flexibility and offers lower viscosity compared to the typical acrylate system, the cationic chemistry is very sensitive to humidity conditions and amine contamination. Both chemistries are used commercially. 

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