Formylation catalysts

These results suggest clearly that, on palladium catalysts, formyl and methoxy species are reaction intermediates in the methanol synthesis from CO-H. No significant changes were observed in the concentration of formate species, thus they are believed to play no role in the methanol synthesis on these catalysts. 

As in the case of palladium catalysts, formyl species can be assumed to be transformed either into hydrocarbons (on Rh ) or into oxygenates (on Rh ). The rates of these transformations can be calculated from the activities of two catalysts having different selectivities and their formyl concentrations. Once the rates are known, an expected concentration can be evaluated from the activity of a given catalyst. The calculated results are in good agreement with the experimentally determined formyl concentration (Table II). 

The Friedel-Crafts acetylation of 3-phenylsydnone was accomplished with boron trifluoride etherate as catalyst. Formylation at C-4 by the Vilsmeier procedure occurred with 3-phenylsydnone. Mercuration is easily afforded with mercury(II) acetate or mer-cury(13) chloride and thioethers can be made directly with DMSO in acetyl chloride (74T409). At least one fused ring as in compound (35) has been made by a coupling reaction on the sydnone (34) at C-4 (79JCS(P2)175l). 

Another commercial aldehyde synthesis is the catalytic dehydrogenation of primary alcohols at high temperature in the presence of a copper or a copper-chromite catalyst. Although there are several other synthetic processes employed, these tend to be smaller scale reactions. For example, acyl halides can be reduced to the aldehyde (Rosemnund reaction) using a palladium-on-barium sulfate catalyst. Formylation of aryl compounds, similar to hydrofomiylation, using HCN and HQ (Gatterman reaction) or carbon monoxide and HQ (Gatterman-Koch reaction) can be used to produce aromatic aldehydes. 

Chloro-aluminate ionic liquids promote the carbonylation of alkylated aromatic compounds, but fails in the case of oxygenated aromatics. Aldehyde yields of formylation in the acidified neutral ionic liquids were generally similar compared to reactions conducted in HF as solvent/catalyst (cf Table 2.2). The increase in aldehyde yields with the use of extended alkyl chain lengths of the cationic part of the melt, may be due to improved CO solubility. HF/BFs-acidified neutral ionic liquids showed both increases in para-selectivity compared to HF as solvent and catalyst. Formylation of anisole and toluene, but not of phenol in the neutral ionic liquids resulted in increased secondary product formation in comparison with hydrogen fluoride used as solvent/catalyst. This difference in behaviour is not understood at present, but suggests that phenol is a good substrate for formylation in this medium, particularly with the development of a system catalytic with respect to HF/BF3 in mind. 

By passing a mixture of carbon monoxide and hydrogen chloride into the aromatic hydrocarbon in the presence of a mixture of cuprous chloride and aluminium chloride which acts as a catalyst (Gattermann - Koch reaction). The mixture of gases probably reacts as the equivalent of the unisolated acid chloride of formic acid (formyl chloride) ... 

The alkyl derivatives of thiazoles can be catalytically oxidized in the vapor phase at 250 to 400°C to afford the corresponding formyl derivatives (21). Molybdenum oxide, V2O5, and tin vanadate are used as catalysts either alone or with a support. The resulting carbonyl compounds can be selectively oxidized to the acids. 

An early attempt to hydroformylate butenediol using a cobalt carbonyl catalyst gave tetrahydro-2-furanmethanol (95), presumably by aHybc rearrangement to 3-butene-l,2-diol before hydroformylation. Later, hydroformylation of butenediol diacetate with a rhodium complex as catalyst gave the acetate of 3-formyl-3-buten-l-ol (96). Hydrogenation in such a system gave 2-methyl-1,4-butanediol (97). 

Aldehyde Synthesis. Formylation would be expected to take place when formyl chloride or formic anhydride reacts with an aromatic compound ia the presence of aluminum chloride or other Friedel-Crafts catalysts. However, the acid chloride and anhydride of formic acid are both too unstable to be of preparative iaterest. 

Attempts to use acetic-formic anhydride with Friedel-Crafts catalysts resulted only in acetylation. However, using anhydrous HF as a catalyst, a small amount of aldehyde is also formed in accordance with the fact that acetic—formic anhydride gives both acetyl and formyl fluoride with HF. By continuous removal of the low boiling HCOF, the reaction can be shifted to the formation of this compound (118). 

Hydroformylation. Esters of maleate and fumarate are treated with carbon monoxide and hydrogen in the presence of appropriate catalysts to give formyl derivatives. Dimethyl fumarate [624-49-7] is hydroformylated in 1 1 CO/H2 at 100°C and 11.6 MPa pressure with a cobalt [7440-48-4] catalyst to give an 83% yield of dimethyl formylsuccinate [58026-12-3] product (72). 

Quaternary Salts. Herbicides paraquat (20) and diquat (59) are the quaternary salts of 4,4 -bipyridine (19) and 2,2 -bipyridine with methyl chloride and 1,2-dibromoethane, respectively. Higher alkylpyridinium salts are used in the textile industry as dye ancillaries and spin bath additives. The higher alkylpyridinium salt, hexadecylpytidinium chloride [123-03-5] (67) (cetylpyridinium chloride) is a topical antiseptic. Amprolium (62), a quaternary salt of a-picohne (2), is a coccidiostat. Bisaryl salts of butylpyridinium bromide (or its lower 1-alkyl homologues) with aluminum chloride have been used as battery electrolytes (84), in aluminum electroplating baths (85), as Friedel-Crafts catalysts (86), and for the formylation of toluene by carbon monoxide (87) (see QuaternaryAA ONiUM compounds). 

Acylation. To achieve acylation of thiophenes, acid anhydrides with phosphoric acid, iodine, or other catalysts have been widely used. Acid chlorides with AlCl, SnCl, ZnCl2, and BF also give 2-thienylketones. AH reactions give between 0.5 and 2.0% of the 3-isomer. There has been much striving to find catalyst systems that minimize the 3-isomer content attempting to meet to customer specifications. The standard procedure for formylation is via the Vil smeier-H a ack reaction, using phosphoms o xycbl o ri de / /V, / V- dim e tb yl fo rm a m i de (POCl /DMF) or /V-m ethyl form an i1 i de. 

A convenient synthesis of A -3-ketones in the 5 5 series uses DDQ in one step. This introduction has to be done indirectly because of the unfavorable direction of enolization. In this scheme, advantage is taken of the equilibrated formylation at C-2 of 5i5-3-ketones. Dehydrogenation of the 2-formyl derivative (72) proceeds rapidly with DDQ and deformylation is achieved in the presence of a homogeneous catalyst. A related approach involves preparation of the 2i -bromo-5i5-3-ketone by bromination of the 2-formyl compound (72). ... 

The triazole 76, which is more accurately portrayed as the nucleophilic carbene structure 76a, acts as a formyl anion equivalent by reaction with alkyl halides and subsequent reductive cleavage to give aldehydes as shown (75TL1889). The benzoin reaction may be considered as resulting in the net addition of a benzoyl anion to a benzaldehyde, and the chiral triazolium salt 77 has been reported to be an efficient asymmetric catalyst for this, giving the products (/ )-ArCH(OH)COAr, in up to 86% e.e. (96HCA1217). In the closely related intramolecular Stetter reaction e.e.s of up to 74% were obtained (96HCA1899). 

The formyl C-H O hydrogen bond idea (Fig. 1.4) was first conceived for the catalyst 9 and its existence is supported by several X-ray studies of BX3 aldehyde... 

The most important method for the synthesis of aromatic ketones 3 is the Friedel-Crafts acylation. An aromatic substrate 1 is treated with an acyl chloride 2 in the presence of a Lewis-acid catalyst, to yield an acylated aromatic compound. Closely related reactions are methods for the formylation, as well as an alkylation procedure for aromatic compounds, which is also named after Friedel and Crafts. 

The preparation of a formyl-substituted aromatic derivative 3 from an aromatic substrate 1 by reaction with hydrogen cyanide and gaseous hydrogen chloride in the presence of a catalyst is called the Gattermann synthesis This reaction can be viewed as a special variant of the Friedel-Crafts acylation reaction. 

The electrophile 4 adds to the aromatic ring to give a cationic intermediate 5. Loss of a proton from 5 and concomitant rearomatization completes the substitution step. Subsequent hydrolysis of the iminium species 2 yields the formylated aromatic product 3. Instead of the highly toxic hydrogen cyanide, zinc cyanide can be used. The hydrogen cyanide is then generated in situ upon reaction with the hydrogen chloride. The zinc chloride, which is thereby formed, then acts as Lewis acid catalyst. 

Another formylation reaction, which is named after Gattermann, is the Gatter-mann-Koch reaction. This is the reaction of an aromatic substrate with carbon monoxide and hydrogen chloride (gas) in the presence of a Lewis acid catalyst. Similar to the Gattermann reaction, the electrophilic agent 9 is generated, which then reacts with the aromatic substrate in an electrophilic aromatic substitution reaction to yield the formylated aromatic compound 10 ... 

While the Friedel-Crafts acylation is a general method for the preparation of aryl ketones, and of wide scope, there is no equivalently versatile reaction for the preparation of aryl aldehydes. There are various formylation procedures known, each of limited scope. In addition to the reactions outlined above, there is the Vdsmeier reaction, the Reimer-Tiemann reaction, and the Rieche formylation reaction The latter is the reaction of aromatic compounds with 1,1-dichloromethyl ether as formylating agent in the presence of a Lewis acid catalyst. This procedure has recently gained much importance. 

The major advantage of the use of two-phase catalysis is the easy separation of the catalyst and product phases. FFowever, the co-miscibility of the product and catalyst phases can be problematic. An example is given by the biphasic aqueous hydro-formylation of ethene to propanal. Firstly, the propanal formed contains water, which has to be removed by distillation. This is difficult, due to formation of azeotropic mixtures. Secondly, a significant proportion of the rhodium catalyst is extracted from the reactor with the products, which prevents its efficient recovery. Nevertheless, the reaction of ethene itself in the water-based Rh-TPPTS system is fast. It is the high solubility of water in the propanal that prevents the application of the aqueous biphasic process [5]. 

The main use of acrolein is to produce acrylic acid and its esters. Acrolein is also an intermediate in the synthesis of pharmaceuticals and herhicides. It may also he used to produce glycerol hy reaction with isopropanol (discussed later in this chapter). 2-Hexanedial, which could he a precursor for adipic acid and hexamethylene-diamine, may he prepared from acrolein Tail to tail dimenization of acrolein using ruthenium catalyst produces trans-2-hexanedial. The trimer, trans-6-hydroxy-5-formyl-2,7-octadienal is coproduced. Acrolein, may also he a precursor for 1,3-propanediol. Hydrolysis of acrolein produces 3-hydroxypropionalde-hyde which could he hydrogenated to 1,3-propanediol. ... 

Mn(II) > Mg(II).270 It should be underlined that titanium and zirconium alkoxides are efficient catalysts for both stages of reaction. Lanthanide compounds such as 2,2/-bipyridyl, acetylacetonate, and o-formyl phenolate complexes of Eu(III), La(III), Sm(III), Er(III), and Tb(III) appear to be even more efficient than titanium alkoxides, Ca or Mn acetates, Sb203, and their mixtures.273 Moreover, PET produced with lanthanides has been reported to exhibit better thermal and hydrolytic stability as compared to PET synthesized with the conventional Ca acetate -Sb203 catalytic system.273... 

Functional biaryl derivatives are important industrial chemicals. They are used as monomers for the production of high performance and other polymers, as well as dyes, pharmaceuticals and agrochemical intermediates. We have developed an improved method for the dehalogeno-dimerization of aryl bromides to yield biaryl derivatives under mild conditions (temperature < 100°C, atmospheric pressure) using a common base, a 5 % Pd/C catalyst (0.1 - 10 % w/w, based on the starting material) in an aqueous medium and formyl hydrazine as the reducing agent. Several examples of biaryl derivatives are discussed. 

Besides 11-15-11-17, several other formylation methods are known. In one of these, dichloromethyl methyl ether formylates aromatic rings with Friedel-Crafts catalysts.The Compound ArCHClOMe is probably an intermediate. Orthoformates have also been used. In another method, aromatic rings are formylated with... 

The formylation of P-H bonds in mono and multiprimary phosphines, which result in the formation of hydroxymethyl phosphines, is among the facile useful reactions in organophosphorus chemistry. As shown in Scheme 9, formaldehyde in the presence of platinum catalysts transforms P-H bonds into hydroxymethyl (P-CHjOH) functionahties (Scheme 9) [52]. 

Recent studies in our laboratory have demonstrated that formylation of P-H bonds can be achieved without the aid of transition metal catalysts under mild reaction conditions [47]. For example, amide and thioether functionalized primary phosphines, 5 and 9 respectively, upon treatment with 37% formaldehyde produced the corresponding amide/thioether functionaUzed water soluble phosphines 21 and 22 respectively in near quantitative yield (Scheme 10) [47]. 

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