Catalyst materials homogeneous catalysts

Traditionally, the field of catalysis is divided into three areas heterogeneous, homogeneous, and enzyme catalysis. Heterogeneous catalysts are present in a phase different from that of the reactants typically, the reactants are in the gas or liquid phase, whereas the catalyst is a solid material. Homogeneous catalysts operate in the same phase as the reactants, and enzyme catalysts are speciahzed proteins. The chemically active part of enzymes is often a tiny part of the protein, and enzyme catalysis can be viewed as a special kind of heterogeneous catalysis. 

In general, heterogeneous catalysts are preferred to homogeneous catalysts because the separation and recycling of homogeneous catalysts often can be very difficult. Loss of homogeneous catalyst not only creates a direct expense through loss of material but also creates an environmental problem. 

Catalyst recovery is a major operational problem because rhodium is a cosdy noble metal and every trace must be recovered for an economic process. Several methods have been patented (44—46). The catalyst is often reactivated by heating in the presence of an alcohol. In another technique, water is added to the homogeneous catalyst solution so that the rhodium compounds precipitate. Another way to separate rhodium involves a two-phase Hquid such as the immiscible mixture of octane or cyclohexane and aliphatic alcohols having 4—8 carbon atoms. In a typical instance, the carbonylation reactor is operated so the desired products and other low boiling materials are flash-distilled. The reacting mixture itself may be boiled, or a sidestream can be distilled, returning the heavy ends to the reactor. In either case, the heavier materials tend to accumulate. A part of these materials is separated, then concentrated to leave only the heaviest residues, and treated with the immiscible Hquid pair. The rhodium precipitates and is taken up in anhydride for recycling. 

Increasing efforts to heterogenize homogeneous catalysts for LPO are apparent (2,206—209). Significant advantages in product recovery, catalyst use, and catalyst recovery are recognized. In some instances, however, the active catalyst is reported to be material dissolved from the sotid catalyst (210). 

The Institut Fran ais du Petrole has developed and commercialized a process, named Dimersol X, based on a homogeneous catalyst, which selectively produces dimers from butenes. The low-branching octenes produced are good starting materials for isononanol production. This process is catalyzed by a system based on a nickel(II) salt, soluble in a paraffinic hydrocarbon, activated with an alkylalumini-um chloride derivative directly inside the dimerization reactor. The reaction is sec-... 

Catalytic processes frequently require more than a single chemical function, and these bifunctional or polyfunctional materials innst be prepared in away to assure effective communication among the various constitnents. For example, naphtha reforming requires both an acidic function for isomerization and alkylation and a hydrogenation function for aromati-zation and saturation. The acidic function is often a promoted porous metal oxide (e.g., alumina) with a noble metal (e.g., platinum) deposited on its surface to provide the hydrogenation sites. To avoid separation problems, it is not unusual to attach homogeneous catalysts and even enzymes to solid surfaces for use in flow reactors. Although this technique works well in some environmental catalytic systems, such attachment sometimes modifies the catalytic specifici-... 

The general picture of the relative merits of homogeneous and heterogeneous processes has not yet emerged clearly. The homogeneous catalyst system may offer advantages in chemical efficiency but lead to difficulties of catalyst separation and recovery, or catalysts may tend to plate out in the reactor due to slight instability. Materials of construction may have to be different for the two rival plants. All these factors will have to be considered in an economic assessment and detailed studies made of the complete process networks in both cases. 

The potential for the use of catalysis in support of sustainability is enormous [102, 103]. New heterogeneous and homogeneous catalysts for improved reaction selectivity, and catalyst activity and stabihty, are needed, for example, new catalytic materials with new carbon modifications for nanotubes, new polymers. 

The most widely used homogeneous catalysts are simple acids and bases which catalyse well-known reactions such as ester and amide hydrolysis, and esterification. Such catalysts are inexpensive enough that they can be neutralized, easily separated fi om organic materials, and disposed of. This, of course, is not a good example of green chemistry and contributes to the huge quantity of aqueous salt waste generated by industry. 

In this brief review we illustrated on selected examples how combinatorial computational chemistry based on first principles quantum theory has made tremendous impact on the development of a variety of new materials including catalysts, semiconductors, ceramics, polymers, functional materials, etc. Since the advent of modem computing resources, first principles calculations were employed to clarify the properties of homogeneous catalysts, bulk solids and surfaces, molecular, cluster or periodic models of active sites. Via dynamic mutual interplay between theory and advanced applications both areas profit and develop towards industrial innovations. Thus combinatorial chemistry and modem technology are inevitably intercoimected in the new era opened by entering 21 century and new millennium. 

In order to exemplify the potential of micro-channel reactors for thermal control, consider the oxidation of citraconic anhydride, which, for a specific catalyst material, has a pseudo-homogeneous reaction rate of 1.62 s at a temperature of 300 °C, corresponding to a reaction time-scale of 0.61 s. In a micro channel of 300 pm diameter filled with a mixture composed of N2/02/anhydride (79.9 20 0.1), the characteristic time-scale for heat exchange is 1.4 lO" s. In spite of an adiabatic temperature rise of 60 K related to such a reaction, the temperature increases by less than 0.5 K in the micro channel. Examples such as this show that micro reactors allow one to define temperature conditions very precisely due to fast removal and, in the case of endothermic reactions, addition of heat. On the one hand, this results in an increase in process safety, as discussed above. On the other hand, it allows a better definition of reaction conditions than with macroscopic equipment, thus allowing for a higher selectivity in chemical processes. 

The selective deposition technique seems a surface modification of oxides. In this regard, the modification of material surface is generally carried out in the field of the catalyst preparation. Catalysts are divided into heterogeneous and homogeneous catalysts. The former is well known to be used in the petroleum industry and almost all catalysts are solid, in particular, the supported catalysts. The supported catalysts are composed of the main... 

Another way of immobilizing catalyst complexes might be to trap them in the pores of solid particles, for instance by synthesizing the complex inside the pores of a zeolite ( ship in a bottle ). Another method could be to trap catalyst complexes in porous materials and deposit a membrane at the outer. surface. These methods of immobilizing a homogeneous catalyst do not involve chemical linkage between the catalyst and the carrier. The fixation is the result of steric hindrance. 

A series of anchored Wilkinson s catalysts were prepared by reacting the homogeneous Wilkinson catalyst with several alumina/heteropoly acid support materials. These catalysts were used to promote the hydrogenation of 1-hexene. The results were compared with those obtained using the homogeneous Wilkinson and a l%Rh/Al203 catalyst with respect to catalyst activity and stabihty as well as the reaction selectivity as measured by the amount of double bond isomerization observed. The effect which the nature of the heteropoly acid exerted on the reaction was also examined. 

Another recent patent (22) and related patent application (31) cover incorporation and use of many active metals into Si-TUD-1. Some active materials were incorporated simultaneously (e.g., NiW, NiMo, and Ga/Zn/Sn). The various catalysts have been used for many organic reactions [TUD-1 variants are shown in brackets] Alkylation of naphthalene with 1-hexadecene [Al-Si] Friedel-Crafts benzylation of benzene [Fe-Si, Ga-Si, Sn-Si and Ti-Si, see apphcation 2 above] oligomerization of 1-decene [Al-Si] selective oxidation of ethylbenzene to acetophenone [Cr-Si, Mo-Si] and selective oxidation of cyclohexanol to cyclohexanone [Mo-Si], A dehydrogenation process (32) has been described using an immobilized pincer catalyst on a TUD-1 substrate. Previously these catalysts were homogeneous, which often caused problems in separation and recycle. Several other reactions were described, including acylation, hydrogenation, and ammoxidation. 

---