Carbonylation butadiene

A most important application of butadiene carbonylations is BASF s development of a three-stage process for the synthesis of adipic acid from the butadiene-containing C4 cut [1] (eqs. (4) and (5)). Cobalt is the catalyst metal of choice for this process. The reaction takes place in two steps the first stage, which involves a lower temperature (100-140 °C), uses a fairly high concentration of HCo(CO)4 and pyridine as catalyst system to ensure rapid carbonylation of butadiene to give methyl pent-3-enoate in 90 % selectivity, thus avoiding typical side reactions such as dimerization and oligomerization. 

Many other oxidizing agents will convert oleic acid to give azelaic acid but none is used industrially. The Cg dibasic acid can also be made by dimerization of butadiene, carbonylation of the cyclo-octadiene, and caustic fusion of the C9 product. 

Zbieg JR, Moran J, Krische MJ (2011) Diastereo- and enantioselective ruthenium-catalyzed hydrohydroxyalkylation of 2-Silyl-butadienes carbonyl ryn-crotylation from the alcohol oxidation level. J Am Chem Soc 133 10582-10586... 

Migration of a hydride ligand from Pd to a coordinated alkene (insertion of alkene) to form an alkyl ligand (alkylpalladium complex) (12) is a typical example of the a, /(-insertion of alkenes. In addition, many other un.saturated bonds such as in conjugated dienes, alkynes, CO2, and carbonyl groups, undergo the q, /(-insertion to Pd-X cr-bonds. The insertion of an internal alkyne to the Pd—C bond to form 13 can be understood as the c -carbopa-lladation of the alkyne. The insertion of butadiene into a Ph—Pd bond leads to the rr-allylpalladium complex 14. The insertion is usually highly stereospecific. 

The 3-alkyi-1,3-butadiene-2-carboxylate (2-vinylacrylate) 850 is obtained in a high yield by the carbonylation of the 2-alkyl-2,3-butadienyl carbonate 849 under mild conditions (room temperature, atm)[522]. The corresponding acids are obtained in moderate yields by the carbonylation of 2,3-alkadienyl alcohols under severe conditions (100 °C, 20 atm) using a cationic Pd catalyst and p-TsOH[523],... 

Active methylene or methine compounds, to which two EWGs such as carbonyl, alko.xycarbonyl, formyl, cyano, nitro, and sulfonyl groups are attached, react with butadiene smoothly and their acidic hydrogens are displaced with the 2,7-octadienyl group to give mono- and disubstituted compounds[59]. 3-Substituted 1,7-octadienes are obtained as minor products. The reaction is earned out with a /3-keto ester, /9-diketone, malonate, Q-formyl ketones, a-cyano and Q-nitro esters, cya noacetamide, and phenylsulfonylacetate. Di(octadienyl)malonate (61) obtained by this reaction is converted into an... 

Carbonyiation of butadiene gives two different products depending on the catalytic species. When PdCl is used in ethanol, ethyl 3-pentenoate (91) is obtained[87,88]. Further carbonyiation of 3-pentenoate catalyzed by cobalt carbonyl affords adipate 92[89], 3-Pentenoate is also obtained in the presence of acid. On the other hand, with catalysis by Pd(OAc)2 and Ph3P, methyl 3,8-nonadienoate (93) is obtained by dimerization-carbonylation[90,91]. The presence of chloride ion firmly attached to Pd makes the difference. The reaction is slow, and higher catalytic activity was observed by using Pd(OAc) , (/-Pr) ,P, and maleic anhydride[92]. Carbonyiation of isoprcne with either PdCi or Pd(OAc)2 and Ph,P gives only the 4-methyl-3-pentenoate 94[93]. 

Such copolymers of oxygen have been prepared from styrene, a-methylstyrene, indene, ketenes, butadiene, isoprene, l,l-diphen5iethylene, methyl methacrjiate, methyl acrylate, acrylonitrile, and vinyl chloride (44,66,109). 1,3-Dienes, such as butadiene, yield randomly distributed 1,2- and 1,4-copolymers. Oxygen pressure and olefin stmcture are important factors in these reactions for example, other products, eg, carbonyl compounds, epoxides, etc, can form at low oxygen pressures. Polymers possessing dialkyl peroxide moieties in the polymer backbone have also been prepared by base-catalyzed condensations of di(hydroxy-/ f2 -alkyl) peroxides with dibasic acid chlorides or bis(chloroformates) (110). 

The double-bond length in 1,3-butadiene is 0.134 nm, and the ingle-bond, 0.148 nm. Since normal carbon—carbon single bonds are 0.154 nm, this indicates the extent of double-bond character in the middle single-bond. Upon complexing with metal carbonyl moieties like Fe(CO)2, the two terminal bonds lengthen to 0.141 nm, and the middle bond shortens even more to 0.145 nm (18). 

A novel route to azelaic acid is based on butadiene. Butadiene is dimerized to 1,5-cyclooctadiene, which is carbonylated to the monoester in the presence of an alcohol. Hydrolysis of this ester foUowed by a caustic cleavage step produces azelaic acid in both high yield and purity (56). 

Papirer et al. used ATR, XPS, and SIMS to determine the effect of flame treatment on adhesion of polyethylene and polypropylene to styrene/butadiene (SBR) rubber [8]. Each flame treatment consisted of a 75-ms pass over a circular burner. The distance between the upper flame front and the polymer was kept fixed al 8 mm. A band was observed near 1720 cm" in the ATR spectra and assigned to carbonyl groups this band increased in intensity as the number of flame... 

Most rubbers used in adhesives are not resistant to oxidation. Because the degree of unsaturation present in the polymer backbone of natural rubber, styrene-butadiene rubber, nitrile rubber and polychloroprene rubber, they can easily react with oxygen. Butyl rubber, however, possesses small degree of unsaturation and is quite resistant to oxidation. The effects of oxidation in rubber base adhesives after some years of service life can be assessed using FTIR spectroscopy. The ratio of the intensities of the absorption bands at 1740 cm" (carbonyl group) and at 2900 cm" (carbon-hydrogen bonds) significantly increases when the elastomer has been oxidized [50]. 

Ozone cracking is a physicochemical phenomenon. Ozone attack on olefinic double bonds causes chain scission and the formation of decomposition products. The first step in the reaction is the formation of a relatively unstable primary ozonide, which cleaves to an aldehyde or ketone and a carbonyl. Subsequent recombination of the aldehyde and the carbonyl groups produces a second ozonide [58]. Cross-linking products may also be formed, especially with rubbers containing disubstituted carbon-carbon double bonds (e.g. butyl rubber, styrene-butadiene rubber), due to the attack of the carbonyl groups (produced by cleavage of primary ozonides) on the rubber carbon-carbon double bonds. 

Conjugated dienes sucb as butadiene and its open-chain analogues can act as 17 ligands the complexes are u.sunlly prepared from melal carbonyl complexes by direct replacement of 2CO by the diene. Isomerization or rearrangement of the diene may occur a.s indicated schematically below ... 

There have been few mechanistic studies of Lewis acid-catalyzed cycloaddition reactions with carbonyl compounds. Danishefsky et ah, for example, concluded that the reaction of benzaldehyde 1 with trans-l-methoxy-3-(trimethylsilyloxy)-l,3-di-methyl-1,3-butadiene (Danishefsky s diene) 2 in the presence of BF3 as the catalyst proceeds via a stepwise mechanism, whereas a concerted reaction occurs when ZnCl2 or lanthanides are used as catalysts (Scheme 4.3) [7]. The evidence of a change in the diastereochemistry of the reaction is that trans-3 is the major cycloaddition product in the Bp3-catalyzed reaction, whereas cis-3 is the major product in, for example, the ZnCl2-catalyzed reaction - the latter resulting from exo addition (Scheme 4.3). 

A simple approach for the formation of 2-substituted 3,4-dihydro-2H-pyrans, which are useful precursors for natural products such as optically active carbohydrates, is the catalytic enantioselective cycloaddition reaction of a,/ -unsaturated carbonyl compounds with electron-rich alkenes. This is an inverse electron-demand cycloaddition reaction which is controlled by a dominant interaction between the LUMO of the 1-oxa-1,3-butadiene and the HOMO of the alkene (Scheme 4.2, right). This is usually a concerted non-synchronous reaction with retention of the configuration of the die-nophile and results in normally high regioselectivity, which in the presence of Lewis acids is improved and, furthermore, also increases the reaction rate. 

The carbo-Diels-Alder reaction of acrolein with butadiene (Scheme 8.1) has been the standard reaction studied by theoretical calculations in order to investigate the influence of Lewis acids on the reaction course and several papers deal with this reaction. As an extension of an ab-initio study of the carbo-Diels-Alder reaction of butadiene with acrolein [5], Houk et al. investigated the transition-state structures and the origins of selectivity of Lewis acid-catalyzed carbo-Diels-Alder reactions [6]. Four different transition-state structures were considered (Fig. 8.4). Acrolein can add either endo (N) or exo (X), in either s-cis (C) or s-trans (T), and the Lewis acid coordinates to the carbonyl in the molecular plane, either syn or anti to the alkene. 

In addition to the applications reported in detail above, a number of other transition metal-catalyzed reactions in ionic liquids have been carried out with some success in recent years, illustrating the broad versatility of the methodology. Butadiene telomerization [34], olefin metathesis [110], carbonylation [111], allylic alkylation [112] and substitution [113], and Trost-Tsuji-coupling [114] are other examples of high value for synthetic chemists. 

Adipic acid may be produced by a liquid-phase catalytic carbonylation of butadiene. A catalyst of RhCl2 and CH3I is used at approximately 220°C and 75 atmospheres. Adipic acid yield is about 49%. Both a-gul-taric acid (25%) and valeric acid (26%) are coproduced ... 

The production of 1,4-butanediol (1,4-BDO) from propylene via the carbonylation of allyl acetate is noted in Chapter 8. 1,4-Butanediol from maleic anhydride is discussed later in this chapter. An alternative route for the diol is through the acetoxylation of butadiene with acetic acid followed by hydrogenation and hydrolysis. 

Adipic acid may also be produced from butadiene via a carbonylation route (Chapter 9). 

Ring-opening of diastereomerically pure vinylaziridine 131, prepared by azir-idination of butadiene with 3-acetoxyaminoquinazolinone 130 [52], yielded acetate 132 with inversion of configuration, together with amino alcohol 133 with retention (Scheme 2.34) [53]. The formation of 133 can be explained by assuming participation by the quinazolinone carbonyl oxygen, which produces an intramolecular reaction with the aziridine carbon with retention of configuration. 

Carbon dioxide, carbonyl sulfide, hydrogen cyanide, propylene, and butadiene... 

Carboxylic acids, a-bromination of 55, 31 CARBOXYLIC ACID CHLORIDES, ketones from, 55, 122 CARBYLAMINE REACTION, 55, 96 Ceric ammonium nitrate [Ammonium hexa mtrocerate(IV)[, 55, 43 Chlorine, 55, 33, 35, 63 CHROMIUM TRIOXIDE-PYRIDINE COMPLEX, preparation in situ, 55, 84 Cinnamomtnle, a-phenyl- [2-Propeneni-tnle 2,3-diphenyl-], 55, 92 Copper(l) iodide, 55, 105, 123, 124 Copper thiophenoxide [Benzenethiol, copper(I) salt], 55, 123 CYCLIZATION, free radical, 55, 57 CYCLOBUTADIENE, 55, 43 Cyclobutadieneiron tricarbonyl [Iron, tn-carbonyl(r)4-l,3-cyclo-butadiene)-], 55,43... 

Lewis acids can greatly accelerate the cycloaddition. Instructive examples are the AlQs-catalyzed reaction of cycloalkenones with 1,3-butadienes [12]. The catalytic effect is explained by FMO theory considering that the coordination of the carbonyl oxygen by Lewis acid increases the electron-withdrawing effect of the carbonyl group on the carbon-carbon double bond and lowers the LUMO dienophile energy. 

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