Boron cubic

It is significant that two of the hardest materials contain boron (cubic boron nitride and boron carbide), boron itself being a very hard material,... 

Yoo C S, Akella J, Nicol M and Cynn H 1997 Direct elementary synthesis of hexagonal and cubic boron nitrides at high pressures and temperatures Phys. Rev. B 56 140... 

Diamond. Diamond [7782 0-3] is the hardest substance known (see Carbon, diamond, natural). It has a Knoop hardness of 78—80 kN/m (8000—8200 kgf/m ). The next hardest substance is cubic boron nitride with a Knoop value of 46 kN/m, and its inventor, Wentorf, beheves that no manufactured material will ever exceed diamond s hardness (17). In 1987 the world production of natural industrial diamonds (4) was about 110 t (1 g = 5 carats). It should be noted that whereas the United States was the leading consumer of industrial diamonds in 1987 (140 t) only 260 kg of natural industrial diamonds were consumed this is the lowest figure in 48 years (4), illustrating the impact that synthetic diamonds have made on the natural diamond abrasive market. 

Lithium Nitride. Lithium nitride [26134-62-3], Li N, is prepared from the strongly exothermic direct reaction of lithium and nitrogen. The reaction proceeds to completion even when the temperature is kept below the melting point of lithium metal. The lithium ion is extremely mobile in the hexagonal lattice resulting in one of the highest known soHd ionic conductivities. Lithium nitride in combination with other compounds is used as a catalyst for the conversion of hexagonal boron nitride to the cubic form. The properties of lithium nitride have been extensively reviewed (66). 

Annual production of powdered BN is ca 180—200 metric tons per year and its cost is 50—250/kg, depending on purity and density. The price of cubic boron nitride is similar to that of synthetic diamond bort. Hot-pressed, dense BN parts are 3—10 times more expensive than reaction-sintered parts. 

A wide range of cutting-tool materials is available. Properties, performance capabilities, and cost vary widely (2,7). Various steels (see Steel) cast cobalt alloys (see Cobalt and cobalt alloys) cemented, cast, and coated carbides (qv) ceramics (qv), sintered polycrystalline cubic boron nitride (cBN) (see Boron compounds) and sintered polycrystalline diamond tbin diamond coatings on cemented carbides and ceramics and single-crystal natural diamond (see Carbon) are all used as tool materials. Most tool materials used in the 1990s were developed during the twentieth century. The tool materials of the 1990s... 

HSS = high speed steel cBN = cubic boron nitride. DCL = depth of cut line. 

The a-rhombohedral form of boron has the simplest crystal stmcture with slightly deformed cubic close packing. At 1200°C a-rhombohedral boron degrades, and at 1500°C converts to P-rhombohedral boron, which is the most thermodynamically stable form. The unit cell has 104 boron atoms, a central B 2 icosahedron, and 12 pentagonal pyramids of boron atom directed outward. Twenty additional boron atoms complete a complex coordination (2). 

The cubic 2inc blende form of boron nitride is usually prepared from the hexagonal or rhombohedral form at high (4—6 GPa (40—60 kbar)) pressures and temperatures (1400—1700°C). The reaction is accelerated by lithium or alkaline-earth nitrides or amides, which are the best catalysts, and form intermediate Hquid compounds with BN, which are molten under synthesis conditions (11,16). Many other substances can aid the transformation. At higher pressures (6—13 GPa) the cubic or wurt2itic forms are obtained without catalysts (17). 

The greatest use of cubic boron nitride is as an abrasive under the name Bora2on, in the form of small crystals, 1—500 p.m in si2e. Usually these crystals are incorporated in abrasive wheels and used to grind hard ferrous and nickel-based alloys, ranging from high speed steel tools and chilled cast-iron to gas turbine parts. The extreme hardness of the crystals and their resistance to attack by air and hot metal make the wheels very durable, and close tolerances can be maintained on the workpieces. 

The structures of boron-rich borides (e.g. MB4, MBfi, MBio, MB12, MBe6) are even more effectively dominated by inter-B bonding, and the structures comprise three-dimensional networks of B atoms and clusters in which the metal atoms occupy specific voids or otherwise vacant sites. The structures are often exceedingly complicated (for the reasons given in Section 6.2.2) for example, the cubic unit cell of YB e has ao 2344 pm and contains 1584 B and 24 Y atoms the basic structural unit is the 13-icosahedron unit of 156 B atoms found in -rhombohedral B (p. 142) there are 8 such units (1248 B) in the unit cell and the remaining 336 B atoms are statistically distributed in channels formed by the packing of the 13-icosahedron units. 

Figure 6.10 Cubic MBs showing (a) boron octahedra (B-B in range 170-174 pm), and (b) 24-atom coordination polyhedron around each metal atom.

All three have similar cubic structures (although boron nitride also has a graphite-like structure). 

Boron nitride has two crystalline forms, hexagonal (h-BN) and cubic (c-BN), with much different properties. Hexagonal BN is the more important and has many industrial applications. Its structure is similar to that of graphite which it resembles in many ways. It has a very large anisotropy in the crystal with resulting anisotropic properties. 

Cubic boron nitride (c-BN) is a different material altogether from h-BN, with a structure similar to that of diamond, which is characterized by extremely high hardness (second to diamond) and high thermal conductivity.As such, it is a material of great interest and a potential competitor to diamond, particularly for cutting and grinding applications. Its characteristics and properties are shown in Table 10.3... 

Summary of Characteristics and Properties of Cubic Boron Nitride... 

Cubic boron nitride is obtained from hexagonal boron nitride at high pressure and temperature in the presence of lithium nitride as a catalyst. It is almost as hard as diamond and has superior chemical resistance and a much higher oxidation threshold.Efforts to... 

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