Anionic mechanism block copolymers

Butadiene copolymers are mainly prepared to yield mbbers (see Styrene-butadiene rubber). Many commercially significant latex paints are based on styrene—butadiene copolymers (see Coatings Paint). In latex paint the weight ratio S B is usually 60 40 with high conversion. Most of the block copolymers prepared by anionic catalysts, eg, butyUithium, are also elastomers. However, some of these block copolymers are thermoplastic mbbers, which behave like cross-linked mbbers at room temperature but show regular thermoplastic flow at elevated temperatures (45,46). Diblock (styrene—butadiene (SB)) and triblock (styrene—butadiene—styrene (SBS)) copolymers are commercially available. Typically, they are blended with PS to achieve a desirable property, eg, improved clarity/flexibiHty (see Polymerblends) (46). These block copolymers represent a class of new and interesting polymeric materials (47,48). Of particular interest are their morphologies (49—52), solution properties (53,54), and mechanical behavior (55,56). 

Styrene—butadiene block copolymers are made with anionic chain carriers, and low molecular weight PS is made by a cationic mechanism (110). Analytical standards are available for PS prepared by all four mechanisms (see Initiators). 

Currently, more SBR is produced by copolymerizing the two monomers with anionic or coordination catalysts. The formed copolymer has better mechanical properties and a narrower molecular weight distribution. A random copolymer with ordered sequence can also be made in solution using butyllithium, provided that the two monomers are charged slowly. Block copolymers of butadiene and styrene may be produced in solution using coordination or anionic catalysts. Butadiene polymerizes first until it is consumed, then styrene starts to polymerize. SBR produced by coordinaton catalysts has better tensile strength than that produced by free radical initiators. 

Anionic polymerization of lactams was shown to proceed according to what is called the activated monomer mechanism. With bischloroformates of hydroxy-terminated poly(tetramethyleneglycol) and poly(styrene glycol) as precursors for a polymeric initiator containing N-acyl lactam ends, block copolymers with n-pyrrol-idone and e-caprolactam were obtained by bulk polymerizations in vacuum at 30 and 80 °C, respectively361. ... 

Yijin X. and Caiyaun P., Block and star-hlock copolymers by mechanism transformation. 3. S-(PTHF-PSt)4 and S-(PTHF-PSt-PMMA)4 from living CROP to ATRP, Macromolecules, 33, 4750, 2000. Feldthusen J., Ivan B., and Mueller A.H.E., Synthesis of linear and star-shaped block copolymers of isobutylene and methacrylates hy combination of living cationic and anionic polymerizations. Macromolecules, 31, 578, 1998. 

By employing anionic techniques, alkyl methacrylate containing block copolymer systems have been synthesized with controlled compositions, predictable molecular weights and narrow molecular weight distributions. Subsequent hydrolysis of the ester functionality to the metal carboxylate or carboxylic acid can be achieved either by potassium superoxide or the acid catalyzed hydrolysis of t-butyl methacrylate blocks. The presence of acid and ion groups has a profound effect on the solution and bulk mechanical behavior of the derived systems. The synthesis and characterization of various substituted styrene and all-acrylic block copolymer precursors with alkyl methacrylates will be discussed. 

Considerable effort has been carried out by different groups in the preparation of amphiphihc block copolymers based on polyfethylene oxide) PEO and an ahphatic polyester. A common approach relies upon the use of preformed co- hydroxy PEO as macroinitiator precursors [51, 70]. Actually, the anionic ROP of ethylene oxide is readily initiated by alcohol molecules activated by potassium hydroxide in catalytic amounts. The equimolar reaction of the PEO hydroxy end group (s) with triethyl aluminum yields a macroinitiator that, according to the coordination-insertion mechanism previously discussed (see Sect. 2.1), is highly active in the eCL and LA polymerization. This strategy allows one to prepare di- or triblock copolymers depending on the functionality of the PEO macroinitiator (Scheme 13a,b). Diblock copolymers have also been successfully prepared by sequential addition of the cyclic ether (EO) and lactone monomers using tetraphenylporphynato aluminum alkoxides or chloride as the initiator [69]. 

Polyethers are prepared by the ring opening polymerization of three, four, five, seven, and higher member cyclic ethers. Polyalkylene oxides from ethylene or propylene oxide and from epichlorohydrin are the most common commercial materials. They seem to be the most reactive alkylene oxides and can be polymerized by cationic, anionic, and coordinated nucleophilic mechanisms. For example, ethylene oxide is polymerized by an alkaline catalyst to generate a living polymer in Figure 1.1. Upon addition of a second alkylene oxide monomer, it is possible to produce a block copolymer (Fig. 1.2). 

The beauty of the Szwarc procedure is that the chains can be terminated by hydrolysis, oxidation, carboxylation with COz, and so on, to give polymer with the same kind of groups on each end of the chain. Also, it is possible to form chains in which different monomers are present in blocks. The only requirements are that the different monomers polymerize well by the anion mechanism and contain no groups or impurities that will destroy the active ends. Thus one can start with ethenylbenzene (S), and when the reaction is complete, add methyl 2-methylpropenoate (M) to obtain a block copolymer of the type... 

The first example of a living polyolefin with a uniform chain length was disclosed in 1979 by Doi, Ueki and Keii 47,48) who used the soluble Ziegler-Natta catalyst composed of V(acac)3 (acac = acetylacetonate anion) and A1(C2H5)2C1 for the polymerization of propylene. In this review, we deal with the kinetics and mechanism of living coordination polymerization of a-olefins with soluble Ziegler-Natta catalysts and the synthesis of well-defined block copolymers by the use of living polyolefins. 

SCBs play an important role in the formation of other block copolymers. For example, the relatively less nucleophilic poly(ethylene oxide) oxyanion cannot initiate the polymerization of styrene, which needs a more nucleophilic alkyllithium initiator. To enable the synthesis of multi-block copolymers from various combinations of monomers by anionic mechanisms, it is important to modify the reactivity of the growing anionic chain end of each polymer so as to attack the co-monomer. There have only been a few reports on the polymerization of styrene initiated by an oxyanion (see <2001MM4384> and references cited). Thus, there exists a need for a transitional species that is capable of converting oxyanions into carbanions. In 2000, Kawakami and co-workers came up with the concept of the carbanion pump , in which the ring-strain energy of the SCB is harnessed to convert an oxyanion into a carbanion (Scheme 13) <2000MI527>. 

There are essentially two methods used for the production of commercial FTPEs. The first is referred to as iodine transfer polymerization, which is similar to the living anionic polymerization used to make block copolymers such as styrene-butadiene-styrene (e.g., Kraton ). The difference is that this living polymerization is based on a free radical mechanism. The products consist of soft segments based on copolymers of vinylidene fluoride (VDF) with hexafluoropropylene (HFP) and... 

It is important to appreciate that polymer produced by an anionic chain-growth mechanism can have drastically different properties from one made by a normal free radical reaction. Block copolymers can be synthesized in which each block has different properties. We mentioned in Chapter 4 that Michael Szwdrc of Syracuse University developed this chemistry in the 1950s. Since that time, block copolymers produced by anionic polymerization have been commercialized, such as styrene-isoprene-styrene and styrene-butadiene-styrene triblock copolymers (e.g., Kraton from Shell Chemical Company). They find use as thermoplastic elastomers (TPE), polymers that act as elastomers at normal temperatures but which can be molded like thermoplastics when heated. We will discuss TPEs further in Chapter 7. 

A number of synthetic methods have been successfully developed for the synthesis of block copolymers. They include polycondensation, anionic, cationic, coordinative and free-radical polymerizations and also mechano-chemical synthesis. Despite the exceptional amount of attention paid to the prospects of various catalytic systems, radical polymerization has not lost any of its importance, particularly in this area. Its competitiveness with other methods of conducting polymerization are attributable to the simplicity of the mechanism and good reproducibility. Actually, the extensive use of free radical polymerization in practice is well understood when considering the ease of the process, the soft processable conditions of vacuum and temperature, the fact that reactants do not need to be highly pure and the absence of residual catalyst in the final product. Thus, it can be easily understood that more than 50% of all plastics have been produced industrially via radical polymerization. 

The number of copolymer types accessible in this way is only limited by the number of monomers able to polymerize by the living anionic mechanism. Similarly block copolymers can also be formed by living cationic polymerization [274-276],... 

The telechelica,(i -bis(2,6-dimethylphenol)-poly(2,6-dimethylphenyl-ene oxide) (PP0-20H) [174-182] is of interest as a precursor in the synthesis of block copolymers [175] and thermally reactive oligomers [179]. The synthesis has been accomplished by five methods. The first synthetic method was the reaction of a low molecular weight PPO with one phenol chain end with 3,3, 5,5 -tetramethyl-l,4-diphenoquinone. This reaction occurred by a radical mechanism [174]. The second method was the electrophilic condensation of the phenyl chain ends of two PPO-OH molecules with formaldehyde [177,178], The third method consists of the oxidative copolymerization of 2,6-dimethylphenol with 2,2 -di(4-hydroxy-3,5-di-methylphenyl)propane [176-178]. This reaction proceeds by a radical mechanism. A fourth method was the phase transfer-catalyzed polymerization of 4-bromo-2,6-dimethylphenol in the presence of 2,2-di(4-hy-droxy-3,5-dimethylphenyl)propane [181]. This reaction proceeded by a radical-anion mechanism. The fifth method developed was the oxidative coupling polymerization of 2,6-dimethylphenol (DMP) in the presence of tetramethyl bisphenol-A (TMBPA) [Eq. (57)] [182],... 

Acrylate monomers do not generally polymerize by a cationic mechanism. However, the anionic polymerization of acrylic monomers to stereoregular or block copolymers is well known. These polymerizations are conducted in organic solvents, primarily using organometallic compounds as initiators. 

Eventually, the anion will spontaneously terminate by mechanisms that are apparently not yet completely established. There are a lot more interesting things about anionic polymerization—the effect of polar groups, the fact that not all monomers can be used to make block copolymers, the ability to make certain polymers with very narrow molecular weight distributions, and so on—but these topics are for more advanced treatments, so now we will turn our attention to cationic polymerization. 

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