Active drier

A.ctive driers promote oxygen uptake, peroxide formation, and peroxide decomposition. At an elevated temperature several other metals display this catalytic activity but are ineffective at ambient temperature. Active driers include cobalt, manganese, iron, cerium, vanadium, and lead. 

A.uxilia driers do not show catalytic activity themselves, but appear to enhance the activity of the active drier metals. It has been suggested that the auxihary metals improve the solubiUty of the active drier metal, can alter the redox potential of the metal, or function through the formation of complexes with the primary drier. Auxihary driers include barium, zirconium, calcium, bismuth, zinc, potassium, strontium, andhthium. 

Are used to accelerate autoxidation and hardening of oxidisable coatings. Metal soaps, used as paint driers, can be made from a variety of carboxylic acids, including the commercially important naphthenic and 2-ethyl hexanoic acids, tall oil, fatty acids, neodecanoic and isononanoic acid. Cobalt is unquestionably the most active drier metal available. Metallic driers such as cobalt naphthenate or octoate and zinc salts can interact with UVAs, HALS, or AOs. 

Drier %of active drier Incubation Time (days) Dust free drying (h) Tack-free drying (h) Total drying time (h) Hardness (s/K) 5 days Skin formation Whiteness Index... 

The octylphenol condensate is used as an additive to lubricating oils and surface-active agents. Other uses of dimer are amination to octylamine and octyldiphenylamine, used in mbber processing hydroformylation to nonyl alcohol for phthalate production and carboxylation via Koch synthesis to yield acids in formulating paint driers (see Drying). 

The second Hquefaction process is carried out at temperatures from 261 to 296 K, with Hquefaction pressures of about 1600—2400 kPa (16—24 atm). The compressed gas is precooled to 277 to 300 K, water and entrained oil are separated, and the gas is then dehydrated ia an activated alumina, bauxite, or siHca gel drier, and flows to a refrigerant-cooled condenser (see Drying agents). The Hquid is then distilled ia a stripper column to remove noncombustible impurities. Liquid carbon dioxide is stored and transported at ambient temperature ia cylinders containing up to 22.7 kg. Larger quantities are stored ia refrigerated iasulated tanks maintained at 255 K and 2070 kPa (20 atm), and transported ia iasulated tank tmcks and tank rail cars. 

Eor water-based alkyd paints, greater (0.2% cobalt on a resin basis) concentrations of drier are required than for other systems because the reaction of the drier with water decreases the activity of the catalyst. The cobalt content of oil-based paint formulations is usually 0.01—0.05% cobalt. Although the concentration of cobalt in the formulations is small, the large volume of paints, inks, and varnishes constitute a significant use for cobalt chemicals. 

Drier Mechanism. Oxidative cross-linking may also be described as an autoxidation proceeding through four basic steps induction, peroxide formation, peroxide decomposition, and polymerization (5). The metals used as driers are categorized as active or auxiUary. However, these categories are arbitrary and a considerable amount of overlap exists between them. Drier systems generally contain two or three metals but can contain as many as five or more metals to obtain the desired drying performance. 

Iron. This is a specialty drier that is considered active at temperatures of about 130°C. For this reason iron 2-ethyIhexanoate [19583-54-1] is used in bake coatings that require maximum hardness. The principal drawback of using iron driers is that iron contributes a characteristic brownish red color to the coating and should only be used in dark pigmented systems. It has been reported that iron aids the dispersion of carbon black pigment and reduces the tendency for orange peel film defects (6). 

Cerium/Rare Earth. Cerium 2-ethyIhexanoate [56797-01-4] and rare-earth driers promote polymerization and through dry. Like iron they are active at elevated temperature and, since they do not contribute to film discoloration, are recommended for white bake finishes and overprint varnishes where color is critical. Rare earths also find use at the other end of the temperature spectmm in coatings dried at low temperature and high humidity. 

Water-emulsifiable vehicles contain emulsifiers that may act as plasticizers after film formation, affecting the hardness. Water-soluble vehicles usually contain a neutralizing amine, the primary purpose of which is to solubihze the resin. These amines can influence the drying properties as they tend to complex the metal drier, thus affecting the catalytic activity. Acceptable results are usually obtained with trialkylamines such as dim ethyl eth a n o1 amine, trimethyl amine, and aminomethylpropan o1 (7). 

The net result is formation of water and a high concentration of free radicals. The cobalt cycles between the two oxidation states. Lead and 2irconium salts cataly2e drying throughout the film and are called through driers. Calcium salts show Httle, if any, activity alone, but may reduce the amount of other driers needed. 

It is always inadvisable to activate in a stream of hot or cold air (hair drier), because laboratory air is then blown over the layer. Such details also belong in the documentation of working instructions. 

Adsorption is the property of certain extremely porous materials to hold vapors in the pores until the desiccant is either heated or exposed to a drier gas. The material is a solid at all times and operates alternately through drying and reactivation cycles with no change in composition. Adsorbing materials in principal use are activated Alumina and silica gel. Molecular sieves are also used. Atmospheric dew points of minus 1000°F are readily obtained using adsorption. 

Sometimes it can be difficult to know if the system has come to a true equilibrium concerning water distribution. It has been noted that water adsorption isotherms sometimes show hysteresis effects, which means that the water content, for example, that bound to the enzyme, depends not only on the water activity, but also on the hydration history [6]. More water is thus bound if a specified water activity is approached from a higher value (dehydration direction) than if the enzyme is hydrated from a drier state. The hysteresis effects might be due to slow conformational changes in the enzyme. 

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