Vinyl ester plastic

These qualities are highly desirable, and today about 3 billion pounds (1.4 billion kg) of synthetic composites are produced in the United States each year. These products are manufactured at about 2,000 plants that employ more than 150,000 people. About two-thirds of these composites are made from glass fiber embedded in polyester or vinyl ester plastics. The remaining third of composites include a large variety of mixtures. 

Phthahc anhydride (1) is the commercial form of phthaUc acid (2). The worldwide production capacity for the anhydride was ca 3.5 x 10 metric tons ia 1993, and it was used ia the manufacture of plasticizers (qv), unsaturated polyesters, and alkyd resins (qv) (see Polyesters, unsaturated). Sales of terephthahc acid (3) and its dimethyl ester are by far the largest of any of the benzenepolycarboxyhc acids 14.3 x 10 t were produced in 1993. This is 80% of the total toimage of ah. commercial forms of the benzenepolycarboxyhc acids. Terephthahc acid is used almost exclusively for the manufacture of poly(ethylene terephthalate), which then is formed into textiles, films, containers, and molded articles. Isophthahc acid (4) and trimehitic anhydride (5) are commercial products, but their worldwide production capacities are an order of magnitude smaller than for terephthahc acid and its dimethyl ester. Isophthahc acid is used primarily in the production of unsaturated polyesters and as a comonomer in saturated polyesters. Trimehitic anhydride is used mainly to make esters for high performance poly(vinyl chloride) plasticizers. Trimesic acid (6), pyromehitic dianhydride (7), and hernimehitic acid (8) have specialized commercial apphcations. The rest of the benzenepolycarboxyhc acids are not available commercially. 

Nearly all of the benzyl chloride [100-44-7], henzal chloride [98-87-3], and hen zotrichl oride /P< -(97-i manufactured is converted to other chemical intermediates or products by reactions involving the chlorine substituents of the side chain. Each of the compounds has a single primary use that consumes a large portion of the compound produced. Benzyl chloride is utilized in the manufacture of benzyl butyl phthalate, a vinyl resin plasticizer benzal chloride is hydrolyzed to benzaldehyde hen zotrichl oride is converted to benzoyl chloride. Benzyl chloride is also hydrolyzed to benzyl alcohol, which is used in the photographic industry, in perfumes (as esters), and in peptide synthesis by conversion to benzyl chloroformate [501-53-1] (see Benzyl ALCOHOL AND p-PHENETHYL ALCOHOL CARBONIC AND CARBONOCm ORIDIC ESTERS). 

Group of plastics composed of resins derived from the hydrolysis of polyvinyl esters or copolymers of vinyl esters. 

The chassis is made from a 1/4 in. sheet of either ABS or TPO vacuum formed into a tub and reinforced with reinforced pultruded glass fiber-TS polyester plastic tubing. The hood and other products are being made from a 20 mm thick sandwich of thermo-formed PPO-alloy skins, glass fabric infused with thermosetting vinyl ester, and a urethane foam core. The bumper and front fascia is thermoformed from a polyolefin elastomer sheet with an UV-resistant cap layer of DuPont s Tediar PVF film. The dash and... 

SCRIMP process This Seeman Composites Resin Infusion Process (SCRIMP) is described as a gas-assist resin transfer molding process. As an example glass fiber fabrics/ thermoset vinyl ester polyester plastic and polyurethane foam panels (for insulation) are placed in a segmented tool. A vacuum is pulled with a bag so that a huge amount of plastic can be drawn into the mold (Marco process approach). Its curved roof is made separately and bonded to the box with mechanical and adhesive fastening. It is similar to various reinforced plastics molding processes. 

Common to all reinforced plastics are two ingredients, resin and reinforcement. Resin is an oiganic material, usually of high molecular weight, that can be molded and set into a final shape. Resins are of two basic types. Thermoplastic resins soften upon heating, are shaped in a mold, and retain that shape when cooled. Common examples are nylon, polyethylene, polypropylene, and polycarbonate. Thermosetting resins are placed in a mold and cured by the use of a catalyst, heat, or both, until they harden in the shape of the mold. Common examples are polyester, vinyl ester, epoxies, phenolics, and p olyure thanes. 

Hojo, H., Tsuda, K. Effects of Chemical Environments and Stress on Corrosion Behaviors of Glass Fiber Reinforced Plastics and Vinyl Ester Resin, Proc., 34th Ann. Tech. Conf., Reinf. Plast./Compos. Inst., SPI, Sec. 13-B, 1979... 

Shen, K.K. and Sprague, R.W. 1981. On the use of a unique form of zinc borate as a flame retardant in fiberglass reinforced unsaturated polyesters and vinyl esters—A structure-activity relationship study. Reinforced Plastics/Composites Institute, The Society of Plastics Industry, Inc., Boltan, U.K., February 16-20 Section 13B, pp. 1-5. 

For commodity applications, there are four major classes of resins that are used in FRP applications. They are phenolic resin, epoxy resin, unsaturated polyester resin, and epoxy vinyl ester resins. A more complete description of these types of resins and their many variations can be found in Handbook of Thermoset Plastics. This is not a comprehensive list of resins used in composite manufacture, as commodity materials like polyurethanes and isocyanurate resins are sometimes used as well to make FRP parts. However, these materials are not covered in this chapter owing to their limited use, but, the principals of fire safety that apply for the resins described subsequently apply to these materials as well. 

When copolymerizing VCM with vinyl esters it appears to be the combination of two competing effects which determines the latex stability. A stability increasing effect seems to arise from increasing the polarity of the polymer particle surface, and a stability decreasing effect from increasing the softness of the polymer particles by internal plasticization. 

PPh3 2-Ethyl-1-hexanol is usually reacted with phthalic anhydride to produce dialkyl phthalic esters that are used as plasticizers to keep poly(vinyl chloride) plastics soft and ftexible. 

Matrix Plastic Foams. The matrix for plastic foams includes rigid polyurethane foam, urethane-modified isocyanurate foam, unsaturated polyester-polyurethane hybrid foam, and vinyl ester-polyurethane hybrid foam. 

Epoxy resin adhesives for aluminum, glass, and steel have been prepared by converting octaallyl or octacrotyl-sucrose to the corresponding epoxides which were cured with diethylenetriamine.157 Several plastics, resins, and adhesives have been based on soybean oil.158 Vinyl esters of the fatty acids can be used as monomers. The oil can be epoxidized, then hydrolyzed to glycols, which can be converted to acrylates or maleates for polymerization. Natural fibers, such as hemp, can be used with such materials to form inexpensive composites. 

These electrolyzers are operated at about 80°C, as opposed to the 95°C common in the industry. This lower temperature allows the use of vinyl ester resins and other plastics for cell construction. Moreover, the Dow diaphragm cell is optimized for low current density ( 0.5 kA/m2 ). It consumes less electrical energy per unit of production than others in the industry. The cell voltage at low current density is only 300—400 mV above the thermodynamic decomposition voltage. Dow does not license its diaphragm cell technology and operating data for these cells are not available in the open literature. 

This chapter will deal with the chemistry and applications of epoxies, phenolics, urethanes, and a variety of current vogue high-temperature polymers. Applications in fiber-reinforced plastics will be discussed in the individual sections on resin chemistry where appropriate. Separate sections will deal with adhesives and sealants. Adhesives are most important because, as early history demonstrates, they led the way to the application of resins in aerospace. A section is also included on silicone and polysulfide sealants. Although these materials are elastomers rather than resins, no discussion of aerospace polymers would be complete without some mention. Some major thermosetting polymers have been omitted from this review. Among these are the unsaturated polyesters, melamines, ureas, and the vinyl esters. Although these products do find their way into aerospace applications, the uses are so small that a detailed discussion is not warranted. 

Drapex . [Witco/Argus] Epoxidizedoils or esters plasticizer for vinyl compds. 

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