Typical resin pressures

Figure 6.12 Profiles of typical resin pressures monitored by the laminate, tool, and bleeder transducers. The profiles of time-temperature and the corresponding time—Pmjn for 35% and 85% initial relative humidity exposure of the prepreg—are also shown. (Source From [25])...

Figure 6.5 Equilibrium void stability map for a typical epoxy resin system. Curves indicate stable void equilibrium states for liquid-resin pressures indicated. Growth takes place above the lines and dissolution occurs below the lines for any given resin pressure...

An appreciation of the importance of hydrostatic resin pressure must be developed to understand void growth fully. Because of the load-carrying capability of the fiber bed in a composite layup, the hydrostatic resin pressure needed to suppress void formation and growth is typically only a fraction of the applied autoclave pressure. The hydrostatic resin pressure is critical because it is the pressure that helps to keep volatiles dissolved in solution. If the resin pressure drops below the volatile vapor pressure, then the volatiles will come out of solution and form voids. 

Rigid caul plates are typically constructed of thick metal or composite materials. Thick caul plates are used on very complex part applications or cocured parts where dimensional control is critical. Many rigid caul plates result in a matched die configuration similar to compression or resin transfer molding. Parts processed in this manner are extremely challenging because resin pressure is much more dependant on tool accuracy and the difference in thermal expansion between the tool and the part. Tool accuracy is critical to ensure no pinch points are encountered that would inhibit a tool from forming to the net shape of the part. 

Calibration. Consult your instructor for the operation of your instrument, including the proper attenuation for each sample. It will contain a column of a strong anion exchange resin. At a typical operating pressure of 1000 psi, the flow rate will be about 0.5 mL/min. 

In the second process the reinforcement, accurately positioned and under tension, is drawn through a heated metal die where impregnation of the fibres and cure of the resin system takes place. Here, by the use of appropriate resin injection equipment, a short pot-life system can be used. Typical resin injection pressures are between 0.1 and 0.5 MPa. To... 

General Properties. Phenolic resins generally are aqueous solutions of alkaline-catalyzed phenol-formaldehyde polymers. A typical resin would be about 40% solids, containing phenol, formaldehyde, and sodium hydroxide in molar ratios of about 1 2 0.75, and might average 10-50 phenol units linked together. These can be spray dried for application as a dried powder. Phenol-formaldehyde resins are cured with heat under pressure. The resultant bond is highly water resistant and heat resistant. The durability and weatherability of phenolic-bonded wood composites enables them to be rated for exterior use. 

General Properties. Amino resins are generally aqueous solutions of acid-catalyzed urea-formaldehyde (UF) polymers. A typical resin would be about 60% solids containing urea and formaldehyde in molar ratios of about 1 1.2. UFs are cured with heat under pressure and usually with an acid catalyst if the wood species is not acidic. The resultant bond is not water resistant, especially at elevated temperature. Formaldehyde is slowly released from UFs as they decompose. Even at low concentrations, the released formaldehyde may be a nuisance in poorly ventilated living quarters. 

Large moldings of glass fiber-reinforced polyester often are made using low pressures. A number of variations exist A typical resin formulation might contain 30%-40% styrene monomer, with the balance being an unsaturated polyester (based on maleic anhydride, for example). The glass reinforconent can be in chopped strands, mats of strands, woven cloth, or continuous filaments. 

Ultrasonic Welding. Ultrasonic welding has been appHed to Tefzel with weld strength up to 80% of the strength of the base resin. Typical conditions include a contact pressure of 172 kPa (25 psi) and 1—2 s cycle time. The two basic designs, the shear and butt joints, employ a small initial contact area to concentrate and direct the high frequency vibrational energy. 

Although most aromatic modified C-5 resins are typically higher softening point resins, certain appHcations, such as adhesives, require lower softening points. Copolymerization of a C-8—C-10 vinyl aromatic fraction with piperylenes in the presence of a C-4—C-8 mono-olefin chain-transfer stream yields resins with softening points ranging from 0—40°C (44). A particular advantage of these Hquid resins is the fact that they eliminate the need for plasticizers or oils in some pressure sensitive adhesive appHcations. 

G-9 Aromatic Petroleum Resins. Feedstocks typically used for aromatic petroleum resin synthesis boil in the approximate range of 100—300°C at atmospheric pressure, with most boiling in the 130—200°C range. The C-9 designation actually includes styrene (C-8) through C-10 hydrocarbons (eg, methylindene). Many of the polymerizable monomers identified in Table 1 for coumarone—indene type cmdes from coal tar are also present in aromatic fractions from cracked petroleum distillates. Therefore, the technology developed for the polymerization of coal-tar cmdes is also appHcable to petroleum-derived aromatic feedstocks. In addition to availabiHty, aromatic petroleum resins offer several advantages over coumarone—indene resins. These include improved color and odor, as weU as uv and thermal stabiHty (46). 

Pressure sensitive adhesives typically employ a polymer, a tackifier, and an oil or solvent. Environmental concerns are moving the PSA industry toward aqueous systems. Polymers employed in PSA systems are butyl mbber, natural mbber (NR), random styrene—butadiene mbber (SBR), and block copolymers. Terpene and aUphatic resins are widely used in butyl mbber and NR-based systems, whereas PSAs based on SBR may require aromatic or aromatic modified aUphatic resins. 

Styrenic block copolymers (SBCs) are also widely used in HMA and PSA appHcations. Most hot melt appHed pressure sensitive adhesives are based on triblock copolymers consisting of SIS or SBS combinations (S = styrene, I = isoprene B = butadiene). Pressure sensitive adhesives typically employ low styrene, high molecular weight SIS polymers while hot melt adhesives usually use higher styrene, lower molecular weight SBCs. Resins compatible with the mid-block of an SBC improves tack properties those compatible with the end blocks control melt viscosity and temperature performance. 

Tetrahydronaphthalene [119-64-2] (Tetralin) is a water-white Hquid that is insoluble in water, slightly soluble in methyl alcohol, and completely soluble in other monohydric alcohols, ethyl ether, and most other organic solvents. It is a powerhil solvent for oils, resins, waxes, mbber, asphalt, and aromatic hydrocarbons, eg, naphthalene and anthracene. Its high flash point and low vapor pressure make it usehil in the manufacture of paints, lacquers, and varnishes for cleaning printing ink from rollers and type in the manufacture of shoe creams and floor waxes as a solvent in the textile industry and for the removal of naphthalene deposits in gas-distribution systems (25). The commercial product typically has a tetrahydronaphthalene content of >97 wt%, with some decahydronaphthalene and naphthalene as the principal impurities. 

Extrusion. In general, extmsion is the process of forcing a polymer melt through a die (104,105). Typical extmsion appHcations include initial resin pelletization after manufacture and production of film, sheet, pipe, tubing, and insulated wire. The HDPE extmsion temperature is around 150°C, the pressure 40—50 MPa (5800—7250 psi). An extmsion production line usually consists of an extmder (mono- or twin-screw) with a die at the end, a cooling and shaping device, a pulling device (a roUer), and a cutter. 

Rosin ester resins are used extensively in pressure-sensitive adhesives as tackifiers. The adhesive is formulated by blending the resin with a polymer in solution or as aqueous emulsions. Typical compositions may contain about 50% resin. The glycerol or pentaerythritol esters of stabilized rosins are often used because they are stable on aging. 

The effect of plasticizers and temperature on the permeabiUty of small molecules in a typical vinyUdene chloride copolymer has been studied thoroughly. The oxygen permeabiUty doubles with the addition of about 1.7 parts per hundred resin (phr) of common plasticizers, or a temperature increase of 8°C (91). The effects of temperature and plasticizer on the permeabiUty are shown in Figure 4. The moisture (water) vapor transmission rate (MVTR or WVTR) doubles with the addition of about 3.5 phr of common plasticizers (92). The dependence of the WVTR on temperature is a Htde more comphcated. WVTR is commonly reported at a constant difference in relative humidity and not at a constant partial pressure difference. WVTR is a mixed term that increases with increasing temperature because both the fundamental permeabiUty and the fundamental partial pressure at constant relative humidity increase. Carbon dioxide permeabiUty doubles with the addition of about 1.8 phr of common plasticizers, or a temperature increase of 7°C (93). 

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