Titanium machining

Fig. 1 Long edge milling cutter for titanium machining (Sandvik Coromant 2010)...

Peripheral pitting and etching associated with the low current densities arising outside the main machining zone occur when higher current densities of 45-75 A/cm are appHed. This is a recurrent difficulty when high alloy, particularly those containing about 6% molybdenum, titanium alloys are electrochemicaHy machined. 

Another anomalous property of some nickel—iron aHoys, which are caHed constant-modulus aHoys, is a positive thermoelastic coefficient which occurs in aHoys having 27—43 wt % nickel. The elastic moduH in these aHoys increase with temperature. UsuaHy, and with additions of chromium, molybdenum, titanium, or aluminum, the constant-modulus aHoys are used in precision weighing machines, measuring devices, and osciHating mechanisms (see Weighing AND proportioning). 

Though functionally and chemically similar, fillers and pigments ate distinguished from one another in that fillers are added at the wet end of the paper machine, and serve to fill the sheet pigments are added at the size press and serve to alter the surface of the sheet. The most common fillers are mineral pigments, eg, clay, titanium dioxide [13463-67-7] calcium carbonate, siUca [7631-86-9], hydrated alumina [21645-51 -2], and talc [14807-96-6]. 

The head of the femoral component then articulates with an ion-bombarded, HDPE, high walled, acetabular liner which fits iato a screwed ia, machined, titanium, chromium—cobalt—molybdenum or vanadium—aluminum metallic alloy hydroxyapatite-coated acetabular shell/cup. Each of the separate parts of the modular system for total hip arthroplasty is manufactured ia several different sizes. 

Other coatings, such as TiAlN (96), TiCN, Zr02, and ZrN (97), and CrN (98) were developed for special appHcations. The last was developed for higher speed machining of titanium alloys. Sometimes a coating is developed not for its wear-resistance but for its heat insulation. The case in point is alumina coating of cBN to reduce the heat conductivity at the surface so that the cBN performance can be enhanced (99). 

Carbide-based cermets have particles of carbides of tungsten, chromium, and titanium. Tungsten carbide in a cobalt matrix is used in machine parts requiring very high hardness such as wire-drawing dies, valves, etc. Chromium carbide in a cobalt matrix has high corrosion and abrasion resistance it also has a coefficient of thermal expansion close to that of steel, so is well-suited for use in valves. Titanium carbide in either a nickel or a cobalt matrix is often used in high-temperature applications such as turbine parts. Cermets are also used as nuclear reactor fuel elements and control rods. Fuel elements can be uranium oxide particles in stainless steel ceramic, whereas boron carbide in stainless steel is used for control rods. 

Specific numbers are not available for the final comparison in which all cost factors are weighed. First of all, a possibly higher raw material cost for graphite-epoxy is made up for, at least in a qualitative sense, by the fact that not as much machining is required for the graphite-epoxy spar. Essentially only as much graphite-epoxy as is needed is bought, whereas many times the amount of titanium that is needed in the final... 

Mechanical properties of hydrogenated titanium alloys are strongly dependent on the applied stress tensor, especially on its hydrostatic component. This was illustrated by the high-pressure tensile and extrusion tests on the Ti-6Al-2.5Mo-2Cr alloy and the same alloy hydrogenated to a = 0.15 wt.%H. Tests were carried out using the apparatus at the Institute of Metal Physics UD RAS operating at hydrostatic pressures of machine oil to 15 kbax and temperatures to 250°C. 

It should be noted that swarf from a zirconium-titanium alloy containing approximately 50% by weight of each element is prone to pyrophoricity in air. It has also been reported that when zirconium is welded to titanium, the welded zone is much more sensitive to corrosion than either of the parent metals. If, therefore, it is proposed to use my construction in which zirconium is welded to titanium, caution should be observed in the machining of welds, and the corrosion behaviour of the weld should be checked by prior testing in the environment with which the construction will be employed. 

Titanium, which was in commercial production in 1950, is thermodynamically a very reactive metal (machining swarf can be ignited in a similar fashion to that of magnesium ribbon) but this is offset by its strong tendency to passivate i.e. to form a highly stable protective oxide film. 

Modem machining deals with an increasingly wide range of materials which includes, in addition to the traditional metals, high-chromium and nickel stainless steels, titanium, intermetallics, refractory metals, ceramics, glasses, fiber-reinforced composites, and many others. These materials have widely different properties. They react differently to machining and each presents a special machining problem. 

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