Thermoplastics, synthesis

Many challenging industrial and military applications utilize polychlorotriduoroethylene [9002-83-9] (PCTFE) where, ia addition to thermal and chemical resistance, other unique properties are requited ia a thermoplastic polymer. Such has been the destiny of the polymer siace PCTFE was initially synthesized and disclosed ia 1937 (1). The synthesis and characterization of this high molecular weight thermoplastic were researched and utilized duting the Manhattan Project (2). The unique comhination of chemical iaertness, radiation resistance, low vapor permeabiUty, electrical iasulation properties, and thermal stabiUty of this polymer filled an urgent need for a thermoplastic material for use ia the gaseous UF diffusion process for the separation of uranium isotopes (see Diffusion separation methods). 

Poly-P-hydroxybutyrate (PHB) is a biodegradable thermoplastic that is produced by several microorganism. The PHB synthesis has been characterized eutrophus and the operon iavolved ia PHB productioa has beea cloaed. Recombiaant E. coli straias that can produce high levels of... 

With the improvement of refining and purification techniques, many pure olefinic monomers are available for polymerization. Under Lewis acid polymerization, such as with boron trifluoride, very light colored resins are routinely produced. These resins are based on monomers such as styrene, a-methylstryene, and vinyltoluene (mixed meta- and i ra-methylstyrene). More recently, purified i ra-methylstyrene has become commercially available and is used in resin synthesis. Low molecular weight thermoplastic resins produced from pure styrene have been available since the mid-1940s resins obtained from substituted styrenes are more recent. 

Alkylated phenol derivatives are used as raw materials for the production of resins, novolaks (alcohol-soluble resins of the phenol—formaldehyde type), herbicides, insecticides, antioxidants, and other chemicals. The synthesis of 2,6-xylenol [576-26-1] h.a.s become commercially important since PPO resin, poly(2,6-dimethyl phenylene oxide), an engineering thermoplastic, was developed (114,115). The demand for (9-cresol and 2,6-xylenol (2,6-dimethylphenol) increased further in the 1980s along with the growing use of epoxy cresol novolak (ECN) in the electronics industries and poly(phenylene ether) resin in the automobile industries. The ECN is derived from o-cresol, and poly(phenylene ether) resin is derived from 2,6-xylenol. 

Dichloroethylene can be used as a low temperature extraction solvent for organic materials such as dyes, perfumes, lacquers, and thermoplastics (13—15). It is also used as a chemical intermediate in the synthesis of other chlorinated solvents and compounds (2). 

Most of the resin systems used in commodity composites are slight modifications of the standard commercial mol ding grade material. Usually certain selected properties, such as purity or molecular weight range or distribution, are enhanced or carehiUy selected. In addition, special additives, such as flow controllers, thermal stabilizers, or antioxidants, are often added by the resin manufacturer prior to shipment. Many of the conventional or commodity-type resins used in thermoplastic composites are Hsted in Table 1 and the preparation of each of these is described. AH resins and blends described in the hterature are not Hsted, and the synthesis described is not the only procedure available, but is usually the most common commercial process. 

This chapter discusses synthetic polymers based primarily on monomers produced from petroleum chemicals. The first section covers the synthesis of thermoplastics and engineering resins. The second part reviews thermosetting plastics and their uses. The third part discusses the chemistry of synthetic rubbers, including a brief review on thermoplastic elastomers, which are generally not used for tire production but to make other rubber products. The last section addresses synthetic fibers. 

Tetrazole, DNA synthesis and, 1115 Thermal cracking, 173-174 Thermodynamic control, 491 Thermoplastic polymer, 1216 characteristics of, 1216 examples of. 1216 Tg of, 1216 uses of, 1216... 

Phthalazinone, 355 synthesis of, 356 Phthalic anhydride, 101 Phthalic anhydride-glycerol reaction, 19 Physical properties. See also Barrier properties Dielectric properties Mechanical properties Molecular weight Optical properties Structure-property relationships Thermal properties of aliphatic polyesters, 40-44 of aromatic-aliphatic polyesters, 44-47 of aromatic polyesters, 47-53 of aromatic polymers, 273-274 of epoxy-phenol networks, 413-416 molecular weight and, 3 of PBT, PEN, and PTT, 44-46 of polyester-ether thermoplastic elastomers, 54 of polyesters, 32-60 of polyimides, 273-287 of polymers, 3... 

Hydrosilation reactions have been one of the earlier techniques utilized in the preparation of siloxane containing block copolymers 22,23). A major application of this method has been in the synthesis of polysiloxane-poly(alkylene oxide) block copolymers 23), which find extensive applications as emulsifiers and stabilizers, especially in the urethane foam formulations 23-43). These types of reactions are conducted between silane (Si H) terminated siloxane oligomers and olefinically terminated poly-(alkylene oxide) oligomers. Consequently the resulting system contains (Si—C) linkages between different segments. Earlier developments in the field have been reviewed 22, 23,43> Recently hydrosilation reactions have been used effectively by Ringsdorf 255) and Finkelmann 256) for the synthesis of various novel thermoplastic liquid crystalline copolymers where siloxanes have been utilized as flexible spacers. Introduction of flexible siloxanes also improved the processibility of these materials. 

The synthesis of well defined block copolymers exhibiting controlled molecular weight, low compositional heterogeneity and narrow molecular weight distribution is a major success of anionic polymerization techniques 6,7,14-111,112,113). Blocks of unlike chemical nature have a general tendency to undergo microphase separation, thereby producing mesomorphic phases. Block copolymers therefore exhibit unique properties, that prompted numerous studies and applications (e.g. thermoplastic elastomers). 

FIGURE 5.2 Synthesis of polyisobutylene (PIB)-based star-block thermoplastic elastomer (TPE). (From Jacob, S. and Kennedy, J.P., Adv. Polym. Sci., 146, 1, 1999.)... 

Varshney S.K. et al.. Synthesis of ABA type thermoplastic elastomers based on poly acrylates. Macromolecules, 32, 235, 1999. 

Yu J.M., Dubios P., and Jerome R., Synthesis and properties of polypsobomylmethacrylate (IBMA)-b-butadiene (BD)-b-IBMA] copolymers New thermoplastic elastomers of a large service temperature range. Macromolecules, 29, 7316, 1996. 

Han S.J., Lohse D.J., Radosz M., and Sperling L.H. Thermoplastic vulcanizates from isotactic olypro-pylene and ethylene-propylene-diene terpolymer in supercritical propane Synthesis and morphology. Macromolecules, 31, 5407, 1998. 

Plastomer, a nomenclature constructed from the synthesis of the words plastic and elastomer, illustrates a family of polymers, which are softer (lower hexural modulus) than the common engineering thermoplastics such as polyamides (PA), polypropylenes (PP), or polystyrenes (PS). The common, current usage of this term is reshicted by two limitahons. First, plastomers are polyolehns where the inherent crystallinity of a homopolymer of the predominant incorporated monomer (polyethylene or isotactic polypropylene [iPP]) is reduced by the incorporahon of a minority of another monomer (e.g., octene in the case of polyethylene, ethylene for iPP), which leads to amorphous segments along the polymer chain. The minor commoner is selected to distort... 

In an alternate synthesis, the formation of thermoplastic vulcanizate (TPV) is accomplished with two polymers, wherein one polymer is grafted with a carboxylic acid anhydride, which then is reacted with an aminosilane, which reacts with the acid anhydride and then cross-links with moismre. The vulcanizates exhibit good mechanical properties and lower melt-flow index than the starting polymers. 

Puskas, J.E. et al. Synthesis and characterization of novel dendritic (arborescent) polyisobutylene-polystyrene thermoplastic elastomers, J. Polym. Set A, 43, 1811, 2005. 

Recently, Cohn and Salomon synthesized and characterized a series of PLCL thermoplastic bioelastomers by two-step synthesis procedure. First, ring-opening polymerization of L-lactide initiated by the hydroxyl terminal groups of the PCL chain. Second, chain extension polymerization of these PLA-PCL-PLA triblocks initiated by the hexamethylene diisocyanate (HDl). 

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