Thermoplastic elastomers, synthesis anionic polymerization

The synthesis of well defined block copolymers exhibiting controlled molecular weight, low compositional heterogeneity and narrow molecular weight distribution is a major success of anionic polymerization techniques 6,7,14-111,112,113). Blocks of unlike chemical nature have a general tendency to undergo microphase separation, thereby producing mesomorphic phases. Block copolymers therefore exhibit unique properties, that prompted numerous studies and applications (e.g. thermoplastic elastomers). 

The nonterminating nature of living anionic polymerization allows the synthesis of block copolymers,480,481 which are useful thermoplastic elastomers. They have many properties of rubber (softness, flexibility, resilience) but in contrast to rubber can be processed as thermoplastics 482,483 Block copolymers can be manufactured by polymerizing a mixture of two monomers or by using sequential polymerization. 

In the 1960s, anionic polymerized solutron SBR (SSBR) began to challenge emulsion SBR in the automotive tire market. Organolithium compounds allow control of the butadiene microstructure, not possible with ESBR. Because this type of chain polymerization takes place without a termination step, an easy synthesis of block polymers is available, whereby glassy (polystyrene) and rubbery (polybutadicnc) segments can be combined in the same molecule. These thermoplastic elastomers (TPE) have found use ill nontire applications. 

One of the major areas for potential involves the synthesis of polyolefin block copolymers. A PP-EPR-PP or PE-EPR-PE block copolymer could have large potential as is or in blends with other polyolefins. PE-EPR-PE block copolymers have been synthesized via anionic polymerization of butadiene-isoprene-butadiene ABA block copolymers followed by hydrogenation [Mohajer et al, 1982 Rangarajanout et al., 1993]. These materials would have utility in hot melt adhesive formulations as well as general-purpose thermoplastic elastomer applications. Improvements on the synthesis procedures to offer viable approaches to polyolefin block copolymers could open up a new class of commercial polyolefins. In summary, several opportunities exist for new combinations of commercial blends from the list of commodity polymers. 

Uses Catalyst in mfg. of rubbers and plastics based on styrol-butadiene, polyisoprene, and polybutadiene initiator in anionic polymerization of styrene and conjugated dienes, thermoplastic elastomers organic synthesis... 

Thermoplastic elastomers have the important advantage over conventional elastomers that there is no need for the additional chemical crosslinking reaction and fabrication is achieved in the same way as for thermoplastics. However, only certain polymerization methods can be used to synthesis block copolymers — primarily living anionic chain polymerization and certain step polymerizations. Triblock copolymers are produced by living anionic polymerization by sequential addition of different momomer charges to a living anionic system, for example, a styrene-isoprene-styrene is synthesized by the sequence... 

Here, we report on the synthesis and characterization of PMMA-poly(/i-butylacrylate)-PMMA (MBuM) symmetric triblock copolymers, as a new family of thermoplastic elastomers. These compounds have be prepared by a novel route based on controlled radical polymerization [4]. Compared to classical anionic living polymerization [5], this new route, sketched in Scheme la, appears particularly appealing since the triblock copolymers are prepared in a two-step process instead of the usual three steps required in anionic polymerization. In the latter case, as butylacrylate cannot be polymerized via a living process, the MBuM symmetric triblocks have to be synthesized by sequential copolymerization of er butylacrylate (tBuA) and MMA followed by the transalcoholysis of the tBu esters with n-butanol... 

Since the earliest successful synthesis of block copolymers in seminal investigation of living anionic polymerization by Szwarc [ 1,2], diene-based block copolymers, such as polystyrene- tocA -polybutadiene (SB diblock), polystyrene-fetocA -polyisoprene (SI diblock), polystyrene-fetocfc-polybutadiene-( tocfc-polystyrene (SBS triblock), and polystyrene- /oc -polyisoprene-I tocA -polystyrene (SIS triblock) copolymers have been widely used in the thermoplastic elastomer industry due to their unique physical properties not attainable with the constituent homopolymers alone. 

The anionic arm-first methods can also be applied to the synthesis of star block copolymers [59]. The procedure is identical except that living diblock copolymers (arising from sequential copolymerization of two appropriate monomers, added in the order of increasing nucleophilicity) are used as living precursor chains. The active sites subsequently initiate the polymerization of a small amount of a bis-unsaturated monomer (DVB in most cases) to generate the cores. If polystyrene and polyisoprene (or polybutadiene) are selected, the resulting star block copol)miers behave as thermoplastic elastomers because of their different glass transition temperatures. 

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