Thermoplastics polytetrafluoroethylene

Plastics. Almost all commercial plastics find some use both dry and lubricated for sliding at low speeds and light loads the most commonly used thermoplastics are nylon, acetal resins, and polytetrafluoroethylene (PTFE). Typical thermosetting resins for bearing appHcations are phenoHcs, polyesters, and polyimides. Table 8 compares the characteristics of plastic bearing materials with those of graphite, wood, and mbber which find use in somewhat similar appHcations. 

Polytetrafluoroethylene (Teflon) (PTFE) is the most corrosion-resistant thermoplastic polymer. This polymer is resistant to practically every known chemical or solvent combination and has the highest useful temperature of commercially available polymers. It retains its properties up to 500°F (260°C). Because of its exceedingly high molecular weight PTFE is processed by sintering. The PTFE resin is compressed into shapes under high pressure at room temperature and then heated to 700°F (371°C) to complete the sintering process. 

Literally removal , but applied particularly in space technology to the process of using up the frictional heat developed on re-entry of the vehicle into the Earth s atmosphere by degradation of the heat shield. Certain thermoplastics, thermosetting resins and polytetrafluoroethylene have been evaluated as ablative materials. 

Fig. 6.9. Normalized fracture toughness, (Kc - AKQ)/K. of short glass fiber-thermoplastics injection molded composites as a function of reinforcing effectiveness parameter, ft (O) polyetheretherketone (PEEK) matrix (K = 6.5 MPa m) (A) polytetrafluoroethylene (PTFE) matrix (K = 1.9 MPaym).

Crystalline polymers exhibit the following basic properties They are opaque as long as the size of the crystallites or spherulites, respectively, lies above the wavelength of light. Their solubility is restricted to few organic solvents at elevated temperature. The following crystalline polymers have attained technical importance as thermoplastic materials polyethylene, polypropylene, aliphatic polyamides, aliphatic/aromatic polyamides, aliphatic/aromatic polyesters, poly-oxymethylene, polytetrafluoroethylene, poly(phenylene sulfide), poly(arylene ether ketone)s. 

Fluorocarbon Resins. This term includes polytetrafluoroethylene, polymers of chloro-trifluoroethylene (fluorothene), vinylidene fluoride (H2C CF2)j hexafluoropropylene (C3Ffl) and similar compds. These polymers are thermoplastic, inert to chemicals and oxidation. They have high heat stability, retain their useful props at both extremely low and high temps, have high electrical resistance to moisture. The materials are available as re sins, powders, and dispersions, and as films, sheets, tubes, rods and tapes. Some of them are rubber-like. Commercially available varieties are Kel-F , Teflon , Fluorel , Aclar and "Halon ... 

HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HNS NTO NTO/HMX NTO/HMX NTO/HMX PETN PETN PETN PETN PETN PETN PETN PETN PETN PETN RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX TATB/HMX Cariflex (thermoplastic elastomer) Hydroxy-terminated polybutadiene (polyurethane) Hydroxy-terminated polyester Kraton (block copolymer of styrene and ethylene-butylene) Nylon (polyamide) Polyester resin-styrene Polyethylene Polyurethane Poly(vinyl) alcohol Poly(vinyl) butyral resin Teflon (polytetrafluoroethylene) Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Cariflex (block copolymer of butadiene-styrene) Cariflex (block copolymer of butadiene-styrene) Estane (polyester polyurethane copolymer) Hytemp (thermoplastic elastomer) Butyl rubber with acetyl tributylcitrate Epoxy resin-diethylenetriamine Kraton (block copolymer of styrene and ethylene-butylene) Latex with bis-(2-ethylhexyl adipate) Nylon (polyamide) Polyester and styrene copolymer Poly(ethyl acrylate) with dibutyl phthalate Silicone rubber Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Epoxy ether Exon (polychlorotrifluoroethylene/vinylidine chloride) Hydroxy-terminated polybutadiene (polyurethane) Kel-F (polychlorotrifluoroethylene) Nylon (polyamide) Nylon and aluminium Nitro-fluoroalkyl epoxides Polyacrylate and paraffin Polyamide resin Polyisobutylene/Teflon (polytetrafluoroethylene) Polyester Polystyrene Teflon (polytetrafluoroethylene) Kraton (block copolymer of styrene and ethylene-butylene)... 

Fluoropolymers. These form one of our oldest and most spectacular families of engineering plastics. Polytetrafluoroethylene was developed by DuPont over two decades ago, and more recently by Allied Chemical, Hoechst, ICI, Pennwalt, and other manufacturers as well. It combines unusually low adhesion and friction, high temperature and flame resistance, excellent electrical properties, and extreme chemical inertness. Its high melting point and melt viscosity make thermoplastic processing extremely difficult, so that many... 

Polytetrafluoroethylene powders can be extruded but not by the methods applied to conventional thermoplastics. The polymer must not be subjected to excessive mechanical working above the melting point or cracking of the finished piece will result. For this reason, the polymer is worked while it is still cold. The powder is compacted with the aid of a screw or a ram and forced through a hot die in which it is sintered (James). This method is used to fabricate rods or heavy wall tubing or to apply heavy coatings to electrical conductors. 

PC PE PES PET PF PFA PI PMMA PP PPO PS PSO PTFE PTMT PU PVA PVAC PVC PVDC PVDF PVF TFE SAN SI TP TPX UF UHMWPE UPVC Polycarbonate Polyethylene Polyether sulfone Polyethylene terephthalate Phenol-formaldehyde Polyfluoro alkoxy Polyimide Polymethyl methacrylate Polypropylene Polyphenylene oxide Polystyrene Polysulfone Polytetrafluoroethylene Polytetramethylene terephthalate (thermoplastic polyester) Polyurethane Polyvinyl alcohol Polyvinyl acetate Polyvinyl chloride Polyvinyl idene chloride Polyvinylidene fluoride Polyvinyl fluoride Polytelrafluoroethylene Styrene-acrylonitrile Silicone Thermoplastic Elastomers Polymethylpentene Urea formaldehyde Ultrahigh-molecular-weight polyethylene Unplasticized polyvinyl chloride... 

Figure 3.13 shows the shift factors aT determined from time-temperature superposition as a function of temperature for melts of two semi-crystalline thermoplastics as well as the Arrhenius plot. For the two polyethylenes (HDPE, LDPE), the progression of log ax can be described with the Arrhenius equation. The activation energies can be determined from the slope as Ea(LDPE) 60 kj/mol and Ea(HDPE) 28 kj/mol. Along with polyethylenes (HDPE, LDPE, LLDPE), other significant semi-crystalline polymers are polypropylene (PP), polytetrafluoroethylene (PTFE) and polyamide (PA). 

Substrates used included fiber-reinforced epoxy base polymer [FRP], nylon 66, polytetrafluoroethylene [Teflon], poly(ethylene terephthalate) [PET], phenolic resin, and thermoplastic polyimide [ULTEM, GE]. FRPs were the primary substrates used. Initially, they were cleaned with detergent in an ultrasonic bath followed by rinsing with deionized water and alcohol. For further cleaning, they were treated with oxygen plasma (1.33 seem, 60 W, 5 min) followed by a hydrogen plasma treatment (3 seem, 60 W, 5 min). 

Polytetrafluoroethylene (Teflon, PTFE, Fluon, Fluoroflex, Polytef, TFE). A thermoplastic homopolymer composed of lot chains of —CFj— units. Colorl to grey powder, flakes or... 

This is a huge general category of materials, which includes both thermoplastics and thermosetting polymers. Tabular data on the corrosion resistance of these materials in a wide range of environments are available from a variety of sources. Commonly used materials of construction in the CPI include polyvinyl chloride (PVC and CPVC), polyethylene, polypropylene, polystyrene, polycarbonate, polytetrafluoroethylene (PTFE), fiberglass composite materials, and a variety of epoxies used for coatings or adhesives. 

All plastics emit toxic and irritant fumes with increasing temperatures. However, the evolution rate and composition of the fumes emitted vary for different plastics and are strongly temperature dependent. Some common examples include thermoplastics such as polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), polystyrene (PS), ABS copolymer, and polytetrafluoroethylene (PTFE). When... 

The most widely used thermoplastic resins used in cables are polyvinyl chloride (in various forms), polyethylene (in several forms), polypropylene and polytetrafluoroethylene. 

Coating is one of the important uses of fluoropolymers, since it enables them to exhibit their characteristics on the surface of a substrate. Some of the conventional fluoropolymers such as polytetrafluoroethylene [9002-84-0] (PTFE), tetrafluo-roethylene-hexafluoropropylene copolymer [25067-11-2] (FEP), and ethylene-tetrafiuoroethylene copolymer [25038-71-5] (ETFE) have been used as antistick or anticorrosive coatings. Only poly(vinylidene fluoride) [9002-58-1] (PVDF) has so far been used in paints. The major difficulties in employing thermoplastic fluoropolymers in paints and coatings result from their poor solubility in organic solvents and... 

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