METHYL STYRENE COPOLYMER

A number of methods such as ultrasonics (137), radiation (138), and chemical techniques (139—141), including the use of polymer radicals, polymer ions, and organometaUic initiators, have been used to prepare acrylonitrile block copolymers (142). Block comonomers include styrene, methyl acrylate, methyl methacrylate, vinyl chloride, vinyl acetate, 4-vinylpyridine, acryUc acid, and -butyl isocyanate. 

Acryhc stmctural adhesives have been modified by elastomers in order to obtain a phase-separated, toughened system. A significant contribution in this technology has been made in which acryhc adhesives were modified by the addition of chlorosulfonated polyethylene to obtain a phase-separated stmctural adhesive (11). Such adhesives also contain methyl methacrylate, glacial methacrylic acid, and cross-linkers such as ethylene glycol dimethacrylate [97-90-5]. The polymerization initiation system, which includes cumene hydroperoxide, N,1S7-dimethyl- -toluidine, and saccharin, can be apphed to the adherend surface as a primer, or it can be formulated as the second part of a two-part adhesive. Modification of cyanoacrylates using elastomers has also been attempted copolymers of acrylonitrile, butadiene, and styrene ethylene copolymers with methylacrylate or copolymers of methacrylates with butadiene and styrene have been used. However, because of the extreme reactivity of the monomer, modification of cyanoacrylate adhesives is very difficult and material purity is essential in order to be able to modify the cyanoacrylate without causing premature reaction. 

G-5—G-9 Aromatic Modified Aliphatic Petroleum Resins. Compatibihty with base polymers is an essential aspect of hydrocarbon resins in whatever appHcation they are used. As an example, piperylene—2-methyl-2-butene based resins are substantially inadequate in enhancing the tack of 1,3-butadiene—styrene based random and block copolymers in pressure sensitive adhesive appHcations. The copolymerization of a-methylstyrene with piperylenes effectively enhances the tack properties of styrene—butadiene copolymers and styrene—isoprene copolymers in adhesive appHcations (40,41). Introduction of aromaticity into hydrocarbon resins serves to increase the solubiHty parameter of resins, resulting in improved compatibiHty with base polymers. However, the nature of the aromatic monomer also serves as a handle for molecular weight and softening point control. 

Other Polymers. Besides polycarbonates, poly(methyl methacrylate)s, cycfic polyolefins, and uv-curable cross-linked polymers, a host of other polymers have been examined for their suitabiUty as substrate materials for optical data storage, preferably compact disks, in the last years. These polymers have not gained commercial importance polystyrene (PS), poly(vinyl chloride) (PVC), cellulose acetobutyrate (CAB), bis(diallylpolycarbonate) (BDPC), poly(ethylene terephthalate) (PET), styrene—acrylonitrile copolymers (SAN), poly(vinyl acetate) (PVAC), and for substrates with high resistance to heat softening, polysulfones (PSU) and polyimides (PI). 

I ew Rubber-Modified Styrene Copolymers. Rubber modification of styrene copolymers other than HIPS and ABS has been useful for specialty purposes. Transparency has been achieved with the use of methyl methacrylate as a comonomer styrene—methyl methacrylate copolymers have been successfully modified with mbber. Improved weatherability is achieved by modifying SAN copolymers with saturated, aging-resistant elastomers (88). 

The common feature of these materials was that all contained a high proportion of acrylonitrile or methacrylonitrile. The Vistron product, Barex 210, for example was said to be produced by radical graft copolymerisation of 73-77 parts acrylonitrile and 23-27 parts by weight of methyl acrylate in the presence of a 8-10 parts of a butadiene-acrylonitrile rubber (Nitrile rubber). The Du Pont product NR-16 was prepared by graft polymerisation of styrene and acrylonitrile in the presence of styrene-butadiene copolymer. The Monsanto polymer Lopac was a copolymer of 28-34 parts styrene and 66-72 parts of a second monomer variously reported as acrylonitrile and methacrylonitrile. This polymer contained no rubbery component. 

The important features of rigidity and transparency make the material competitive with polystyrene, cellulose acetate and poly(methyl methacrylate) for a number of applications. In general the copolymer is cheaper than poly(methyl methacrylate) and cellulose acetate, tougher than poly(methyl methacrylate) and polystyrene and superior in chemical and most physical properties to polystyrene and cellulose acetate. It does not have such a high transparency or such food weathering properties as poly(methyl methacrylate). As a result of these considerations the styrene-acrylonitrile copolymers have found applications for dials, knobs and covers for domestic appliances, electrical equipment and car equipment, for picnic ware and housewares, and a number of other industrial and domestic applications with requirements somewhat more stringent than can be met by polystyrene. 

The molecules join together to form a long chain-like molecule which may contain many thousands of ethylene units. Such a molecule is referred to as a polymer, in this case polyethylene, whilst in this context ethylene is referred to as a monomer. Styrene, propylene, vinyl chloride, vinyl acetate and methyl methacrylate are other examples of monomers which can polymerise in this way. Sometimes two monomers may be reacted together so that residues of both are to be found in the same chain. Such materials are known as copolymers and are exemplified by ethylene-vinyl acetate copolymers and styrene-acrylonitrile copolymers. 

This paper presents the physical mechanism and the structure of a comprehensive dynamic Emulsion Polymerization Model (EPM). EPM combines the theory of coagulative nucleation of homogeneously nucleated precursors with detailed species material and energy balances to calculate the time evolution of the concentration, size, and colloidal characteristics of latex particles, the monomer conversions, the copolymer composition, and molecular weight in an emulsion system. The capabilities of EPM are demonstrated by comparisons of its predictions with experimental data from the literature covering styrene and styrene/methyl methacrylate polymerizations. EPM can successfully simulate continuous and batch reactors over a wide range of initiator and added surfactant concentrations. 

The Emulsion Polymerization Model (EPM) described in this paper will be presented without a detailed discussion of the model equations due to space limitations. The complete set of equations has been presented in a formal publication (Richards, J. R. et al. J. AppI. Poly. Sci . in press). Model results will then be compared to experimental data for styrene and styrene-methyl methacrylate (MMA) copolymers published by various workers. 

II. B polyethylene glycol, ethylene oxide, polystyrene, diisocyanates (urethanes), polyvinylchloride, chloroprene, THF, diglycolide, dilac-tide, <5-valerolactone, substituted e-caprolactones, 4-vinyl anisole, styrene, methyl methacrylate, and vinyl acetate. In addition to these species, many copolymers have been prepared from oligomers of PCL. In particular, a variety of polyester-urethanes have been synthesized from hydroxy-terminated PCL, some of which have achieved commercial status (9). Graft copolymers with acrylic acid, acrylonitrile, and styrene have been prepared using PCL as the backbone polymer (60). 

In thermal polymerization where the rate of initiation may also vary with composition, an abnormal cross initiation rate may introduce a further contribution to nonadditive behavior. The only system investigated quantitatively is styrene-methyl methacrylate, rates of thermal copolymerization of which were measured by Walling. The rate ratios appearing in Eq. (26) are known for this system from studies on the individual monomers, from copolymer composition studies, and from the copolymerization rate at fixed initiation rate. Hence a single measurement of the thermal copolymerization rate yields a value for Ri. Knowing hm and ki22 from the thermal initiation rates for either monomer alone (Chap. IV), the bimolecular cross initiation rate constant kii2 may be calculated. At 60°C it was found to be 2.8 times that... 

Very similar variations in average copolymer composition with conversion have recently been observed in the styrene methyl methacrylate system by both Johnson et al ( and by Dionisio and O Driscoll (. The reason for the variation may be due to a viscosity effect on propagation rate constants QO). 

The compositions of copolymers of styrene, methyl methacrylate, acrylonitrile and acrylamide with diethyl vinyl phosphonate (S-DEVP, MMA-DEVP, AN-DEVP and AM-DEVP), with incorporated FR functionality, were analysed by means of 11 1-NMR in CDC13, DMSO-d6 and D20 [217],... 

Figure 31 Copolymer composition as a function of monomer mixture composition in the case of styrene methyl methacrylate mixtures. Reproduced from Mercier and Marechal [15], Reproduit avec I autorisation de I editeur. Tous droits reserves.

F.C. Y.Wang and P.B. Smith, Quantitative analysis and structure determination of styrene/ methyl methacrylate copolymers by pyrolysis gas chromatography, Anal. Chem., 68, 3033 3037(1996). 

A prime example of these features can be found in the synthesis of styrene/ (meth)acrylate random copolymers. By controlling the initiator/total monomer ratio, the molecular weight can be accurately controlled for both styrene/methyl methacrylate and styrene/butyl acrylate random copolymers. As can be seen in Figure 2.3 the polydispersity for both systems is essentially 1.10-1.25 over comonomer ratios ranging from 1/9 to 9/1. 

MBS (methyl methacrylate-butadiene-styrene) graft copolymers are known as one of the most efficient non-reactive impact modifiers for PET and also poly(vinyl chloride) (PVC). MBS is used commercially as an effective impact modifier for PET recyclate [27], Typical MBS rubber particles contain an elastomeric core of... 

MBS (poly(methyl methacrylate)-g-poly(butadiene/styrene) graft copolymer) Paraloid EXL Rohm Haas... 

Solomon (3, h, 5.) reported that various clays inhibited or retarded free radical reactions such as thermal and peroxide-initiated polymerization of methyl methacrylate and styrene, peroxide-initiated styrene-unsaturated polyester copolymerization, as well as sulfur vulcanization of styrene-butadiene copolymer rubber. The proposed mechanism for inhibition involved deactivation of free radicals by a one-electron transfer to octahedral aluminum sites on the clay, resulting in a conversion of the free radical, i.e. catalyst radical or chain radical, to a cation which is inactive in these radical initiated and/or propagated reactions. 

A study was made of the thermal degradation behaviour of PS foams used as patterns in the lost foam process for metal casting. The data indicated that the thermal degradation of the pattern had a strong effect on mould filling and casting quality. The use of other types of foam such as PE, PP, PMMA and styrene-methyl methacrylate copolymers to overcome problems encountered with PS foam patterns is discussed. 7 refs. 

Styrene-methyl methacrylate copolymer PVC sheets Aramid nylon Polyurethane foam LDPE resin Ethylene-propylene... 

Thus, the synthesis of a styrene-methyl methacrylate block polymer requires that styrene be the first monomer. Further, it is useful to decrease the nucleophilicity of polystyryl carbanions by adding a small amount of 1,1-diphenylethene to minimize attack at the ester function of MMA [Quirk et al., 2000]. Block copolymers of styrene with isoprene or 1,3-butadiene require no specific sequencing since crossover occurs either way. Block copolymers of MMA with isoprene or 1,3-butadiene require that the diene be the first monomer. The length of each segment in a block copolymer is controlled by the ratio of each monomer to initiator. The properties of the block copolymer vary with the block lengths of the different monomers. 

Various block copolymers have been synthesized by cationic living polymerization [Kennedy and Ivan, 1992 Kennedy, 1999 Kennedy and Marechal, 1982 Puskas et al., 2001 Sawamoto, 1991, 1996]. AB and ABA block copolymers, where A and B are different vinyl ethers, have been synthesized using HI with either I2 or Znl2. Sequencing is not a problem unless one of the vinyl ethers has a substituent that makes its reactivity quite different. Styrene-methyl vinyl ether block copolymer synthesis requires a specific sequencing and manipulation of the reaction conditions because styrene is less reactive than methyl vinyl ether (MVE) [Ohmura et al., 1994]. Both monomers are polymerized by HCl/SnCLj in the presence of (n-CrikjtiNCI in methylene chloride, but different temperatures are needed. The... 

The initial product is essentially poly(methyl methacrylate) homopolymer. Little styrene is incorporated into copolymer chains unitl most or all of the methyl methacrylate is exhausted. Reports of significant amounts of styrene in products from anionic copolymerization of styrene-methyl methacrylate are usually artifacts of the particular reaction system, a consequence of heterogeneity of the propagating centers and/or counterion. 

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