Steam heat, availability

A good summary of the behavior of steels in high temperature steam is available (45). Calculated scale thickness for 10 years of exposure of ferritic steels in 593°C and 13.8 MPa (2000 psi) superheated steam is about 0.64 mm for 5 Cr—0.5 Mo steels, and 1 mm for 2.25 Cr—1 Mo steels. Steam pressure does not seem to have much influence. The steels form duplex layer scales of a uniform thickness. Scales on austenitic steels in the same test also form two layers but were irregular. Generally, the higher the alloy content, the thinner the oxide scale. Excessively thick oxide scale can exfoHate and be prone to under-the-scale concentration of corrodents and corrosion. ExfoHated scale can cause soHd particle erosion of the downstream equipment and clogging. Thick scale on boiler tubes impairs heat transfer and causes an increase in metal temperature. 

The basic resin for EPS is in the form of beads that ate expanded to a desired density before molding. Densities for packaging parts are typically 20—40 kg/m. Once expanded, the beads are fused in a steam-heated mold to form a specific shape. Most parts are molded of standard-white resins, although several pastel colors are available. 

Sodium and Potassium Benzoate. These salts are available in grades meeting the specifications of the 25ationalVormulary (18) and the Vood Chemicals Codex (19) (Table 7). Sodium benzoate [532-32-1] is produced by the neutralization of benzoic acid with caustic soda and/or soda ash. The resulting solution is then treated to remove trace impurities as weU as color bodies and then dried in steam heated double dmm dryers. The product removed from the dryers is light and fluffy and in order to reduce shipping and storage space the sodium benzoate is normally compacted. It is then milled and classified into various product forms, the names of which often bear Httle relationship to the actual form of the product. 

Evaporators require a source of heat to operate. This heat may be supplied from a boiler, gas turbine, vapor compressor, other evaporator, or a combination of sources. Multiple effect evaporators are very popular when cheap, high pressure steam is available to heat the system. A Mechanical Vapor Recompression evaporator would use electricity or a gas turbine to drive a compressor that recycles the heat in the evaporator. 

Design a preheater for heating the feed to a distillation column. The 54,180 Ih/hr of feed consists primarily of ethyl benzene and styrene and is to he heated from 50°F to 207°F. Steam is available at 10 psig. 

Azoles provide effective corrosion inhibition primarily by chemisorption of the molecule on the metal substrate. Several different types of azoles are available for incorporation into formulations used for the corrosion inhibition of closed loop LPHW heating and low MU requirement, LP steam heating systems. 

Steam is available at 180°C and cooling water at 20°C. Clearly, it is possible to heat the cold stream using steam and cool the hot stream, in Table 16.1, using cooling water. However, this would incur excessive energy cost. It is also incompatible with the goals of sustainable industrial activity, which call for use of the minimum energy consumption. Instead, it is preferable to try to... 

Medium-pressure (MP) steam is available for reboiler heating at 200°C. Cooling water is available for condensation, to be returned... 

A steam turbine operates with inlet steam conditions of 40 barg and 420°C and can be assumed to operate with an isentropic efficiency of 80% and a mechanical efficiency of 95%. Calculate the power production for a steam flowrate of 10 kg s-1 and the heat available per kg in the exhaust steam (i.e. superheat plus latent heat) for outlet conditions of ... 

Determine steam properties from steam tables. What do you conclude about the heat available in the exhaust steam as the outlet pressure varies ... 

A single-effect evaporator is used to concentrate 7 kg/s of a solution from 10 to 50 per cent of solids. Steam is available at 205 kN/m2 and evaporation takes place at 13.5 kN/m2. If the overall heat transfer coefficient is 3 kW/m2 K, calculate the heating surface required and the amount of steam used if the feed to the evaporator is at 294 K and the condensate leaves the heating space at 352.7 K. The specific heat capacity of a 10 per cent solution is 3.76 kJ/kgK, the specific heat capacity of a 50 per cent solution is 3.14 kJ/kgK. 

A double-effect forward-feed evaporator is required to give a product which contains 50 per cent by mass of solids. Each effect has 10 m2 of heating surface and the heat transfer coefficients are 2.8 and 1.7 kW/m2 K in the first and second effects respectively. Dry and saturated steam is available at 375 kN/m2 and the condenser operates at 13.5 kN/m2. The concentrated solution exhibits a boiling-point rise of 3 deg K. What is the maximum permissible feed rate if the feed contains 10 per cent solids and is at 310 K The latent heat is 2330 kJ/kg and the specific heat capacity is 4.18 kJ/kg under all the above conditions. 

The governing equations for the heat available in the gas down to the pinch point (Tg o to Tg,2), and the corresponding heat absorbed by the superheated and saturated steam are presented below. 

CEI produced the Sulphlex-233/ in 7.5 ton (6.8 tonne) batches the reaction vessel has a nominal 9 ton (8.2 tonne) capacity, is steam heated, and is equipped with a wet scrubber system to control potential hydrogen sulfide emissions. Since no cooling capability was available, the reaction exotherm was controlled by the rate at which the preblended chemical modifiers were added to the reaction mass. 

The steam enters through the top of the channel head of the reboiler. Any superheat in the steam is quickly lost to the tubes. Superheated steam does very little in increasing heat-transfer rates in a reboiler. Actually, when considering the temperature difference between the steam and the process fluid, it is best to use the saturated steam temperature, as the real temperature at which all the heat in the steam, is available. For example, assume the following steam flow to a reboiler ... 

The 100-psig steam condenses at approximately 320°F. The heat available from the steam is... 

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