Short residence times

The conversion takes place at high temperature (820-850°C) and very short residence time (hundredth of seconds) in the presence of steam. The by-products are hydrogen, methane and a highly aromatic residual fuel-oil. 

However, in a countercurrent column contactor as sketched in Figure 8, the holdup of the dispersed phase is considerably less than this, because the dispersed drops travel quite fast through the continuous phase and therefore have a relatively short residence time in the equipment. The holdup is related to the superficial velocities U of each phase, defined as the flow rate per unit cross section of the contactor, and to a sHp velocity U (71,72) ... 

The unit Kureha operated at Nakoso to process 120,000 metric tons per year of naphtha produces a mix of acetylene and ethylene at a 1 1 ratio. Kureha s development work was directed toward producing ethylene from cmde oil. Their work showed that at extreme operating conditions, 2000°C and short residence time, appreciable acetylene production was possible. In the process, cmde oil or naphtha is sprayed with superheated steam into the specially designed reactor. The steam is superheated to 2000°C in refractory lined, pebble bed regenerative-type heaters. A pair of the heaters are used with countercurrent flows of combustion gas and steam to alternately heat the refractory and produce the superheated steam. In addition to the acetylene and ethylene products, the process produces a variety of by-products including pitch, tars, and oils rich in naphthalene. One of the important attributes of this type of reactor is its abiUty to produce variable quantities of ethylene as a coproduct by dropping the reaction temperature (20—22). 

The hydrocyclone, commonly referred to simply as cyclone, is a nonmechanical sedimentation-type classifier (2,6,10,27) (Fig. 7). It has no moving parts or power attachments directly connected to it. The hydrocyclone has become the workhorse of most mineral processing operations because of its simplicity, short residence time, compactness, and low cost of operation. It is, however, characterized by lack of sharpness of separation. Equipment... 

Ozone can be destroyed thermally, by electron impact, by reaction with oxygen atoms, and by reaction with electronically and vibrationaHy excited oxygen molecules (90). Rate constants for these reactions are given ia References 11 and 93. Processes involving ions such as 0/, 0/, 0 , 0 , and 0/ are of minor importance. The reaction O3 + 0( P) — 2 O2, is exothermic and can contribute significantly to heat evolution. Efftcientiy cooled ozone generators with typical short residence times (seconds) can operate near ambient temperature where thermal decomposition is small. 

Since about 1965, efficient vacuum evaporators have been used in most plants. Second stage evaporators, where the ammonium nitrate is concentrated to more than 99%, are designed to retain only a small volume of melt, have short residence times, and are protected from overheating and contamination by sensitizers. Falling film units are especially suited for this appHcation. 

ButylatedPhenols and Cresols. Butylated phenols and cresols, used primarily as oxidation inhibitors and chain terrninators, are manufactured by direct alkylation of the phenol using a wide variety of conditions and acid catalysts, including sulfuric acid, -toluenesulfonic acid, and sulfonic acid ion-exchange resins (110,111). By use of a small amount of catalyst and short residence times, the first-formed, ortho-alkylated products can be made to predominate. Eor the preparation of the 2,6-substituted products, aluminum phenoxides generated in situ from the phenol being alkylated are used as catalyst. Reaction conditions are controlled to minimise formation of the thermodynamically favored 4-substituted products (see Alkylphenols). The most commonly used is -/ fZ-butylphenol [98-54-4] for manufacture of phenoHc resins. The tert-huty group leaves only two rather than three active sites for condensation with formaldehyde and thus modifies the characteristics of the resin. 

Product Distribution. In addition to ethylene, many by-products are also formed. Typical product distributions for various feeds from a typical short residence time furnace are shown in Table 5. The product distribution is strongly influenced by residence time, hydrocarbon partial pressure, steam-to-od ratio, and coil outlet pressure. 

Table 5. Product Distribution Obtained in a Short Residence Time Coil at 172 kPa...

Advanced Cracking Reactor. The selectivity to olefins is increased by reducing the residence time. This requires high temperature or reduction of the hydrocarbon partial pressure. An advanced cracking reactor (ACR) was developed jointly by Union Carbide with Kureha Chemical Industry and Chiyoda Chemical Constmction Co. (72). A schematic of this reactor is shown in Figure 6. The key to this process is high temperature, short residence time, and low hydrocarbon partial pressure. Superheated steam is used as the heat carrier to provide the heat of reaction. The burning of fuel... 

PM Impingement-plate tower collection efficiencies range from 50 to 99 percent, depending upon the application. This type of scrubber relies almost exclusively on inertial impaction for PM collection. Therefore, collection efficiency decreases as particle size decreases. Short residence times will also lower scrubber efficiency for small particles. Collection efficiencies for small particles (< 1 fim in aerodynamic diameter) are low for these scrubbers hence, they are not recommended for fine PM control. 

Little or no maintenance requirements Small space requirements Available m many construction materials No power requirements other than pumping Mixing achieved m short conduit lengths Minimal chance of material hangup or plugging Short residence times NaiTow residence time distribution Enhanced heat transfer Cost effective... 

Tubular flow reactors are suited to high production rates at short residence times (sec or mmj and when substantial heat transfer is needed. Embedded tubes or shell-and-tube construction are then used. 

Low-inventory distillation equipment, such as the thin film evaporator, are also available and should be considered for hazardous materials. This equipment offers the additional advantage of short residence time and is particularly useful for reactive or unstable materials. 

A new process for the partial oxidation of n-butane to maleic anhydride was developed by DuPont. The important feature of this process is the use of a circulating fluidized bed-reactor. Solids flux in the rizer-reactor is high and the superficial gas velocities are also high, which encounters short residence times usually in seconds. The developed catalyst for this process is based on vanadium phosphorous oxides... 

The continuous sintering is mainly a zone sintering process in which the electrolyte tube is passed rapidly through the hot zone at about 1700 °C. This hot zone is small (about 60 mm) in zone sintering, no encapsulation devices are employed. The sodium oxide vapor pressure in the furnace is apparently controlled by the tubes themselves. Due to the short residence time in the hot zone, the problem of soda loss on evaporation can be circumvented. A detailed description of / "-alumina sintering is given by Duncan et al. [22]. 

The residence time of a fluid element entering the region of high strain rate, along any streamline, is typically of the order of r0/v0 or 2-10 (is under present flow conditions. These converging flows are termed transient due to this short residence time. 

Under steady-state conditions, as in the Couette flow, the strain rate is constant over the reaction volume for a long period of time (several hours) and the system of Eq. (87) could be solved exactly with the matrix technique developed by Basedow et al. [153], Transient elongational flow, on the other hand, has two distinctive features, i.e. a short residence time (a few ps) and a non-uniform flow field, which must be incorporated into the kinetics equations. In transient elongational flow, each rate constant is a strongfunction of the strain-rate which varies with time in the Lagrangian frame moving with the center of mass of the macromolecule the local value of the strain rate for each spatial coordinate must be known before Eq. (87) can be solved. 

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