Ruthenium carbonyls syngas

Acetic acid has been generated directly from synthesis gas (CO/H2) in up to 95 wt % selectivity and 97% carbon efficiency using a Ru-Co-I/Bu4PBr "melt" catalyst combination. The critical roles of each of the ruthenium, cobalt and iodide catalyst components in achieving maximum selectivity to HOAc have been identified. Ci Oxygenate formation is observed only in the presence of ruthenium carbonyls [Ru(C0)3l3] is here the dominant species. Controlled quantities of iodide ensure that initially formed MeOH is rapidly converted to the more reactive methyl iodide. Subsequent cobalt-catalyzed carbonylation to acetic acid may be preparatively attractive (>80% selectivity) relative to competing syntheses where the [00(00)4] concentration is optimized that is, where the Co/Ru ratio is >1, the syngas feedstock is rich in 00 and the initial iodide/cobalt ratios are close to unity. 

A particularly broad potential for application in syngas reactions is shown by ruthenium carbonyl clusters. Iodide promoters seem to favor ethylene glycol (155,156) the formation of [HRu3(CO),]- and [Ru(CO)3I3]- was observed under the catalytic conditions. These species possibly have a synergistic effect on the catalytic process. Imidazole promoters have been found to increase the catalytic activity for both methanol and ethylene glycol formation (158-160). Quaternary phosphonium salt melts have been used as solvents in these cases the anion [HRu3(CO)u] was detected in the mixture (169). Cobalt iodide as cocatalyst in molten [PBu4]Br directs the catalytic synthesis toward acetic add (163). With... 

Rare earth oxides are useful for partial oxidation of natural gas to ethane and ethylene. Samarium oxide doped with alkali metal halides is the most effective catalyst for producing predominantly ethylene. In syngas chemistry, addition of rare earths has proven to be useful to catalyst activity and selectivity. Formerly thorium oxide was used in the Fisher-Tropsch process. Recently ruthenium supported on rare earth oxides was found selective for lower olefin production. Also praseodymium-iron/alumina catalysts produce hydrocarbons in the middle distillate range. Further unusual catalytic properties have been found for lanthanide intermetallics like CeCo2, CeNi2, ThNis- Rare earth compounds (Ce, La) are effective promoters in alcohol synthesis, steam reforming of hydrocarbons, alcohol carbonylation and selective oxidation of olefins. 

A number of researchers have now examined ruthenium-cobalt catalyzed methanol homologation to ethanol (60-62). Doyle concludes (56) that the ruthenium and cobalt moieties act independently, with the cobalt species responsible for the formation of 2-oxygenates like acetaldehyde and ruthenium reducing the aldehyde intermediate to ethanol. However, in our work - even with CO-rich syngas (8) -acetaldehyde is never more than a trace product. Mixed ruthenium-cobalt carbonyls are now well documented (56,62), but in these melt studies there is no direct spectroscopic evidence for their formation. 

Data in Table V illustrate the production of acetic acid from 1/1 syngas. A variety of ruthenium-containing precursors - coupled with cobalt halide, carbonate and carbonyl compounds - at different initial Co/Ru atomic ratios, have been found to yield the desired carboxylic acid when dispersed in tetrabutylphosphonium bromide. In a more detailed examination of the ruthenium-cobalt-iodide melt catalyst system, we have followed the generation of acetic acid and its acetate esters as a function of catalyst composition and certain operating parameters, and examined the spectral properties of these reaction products, particularly with regard to the presence of identifiable metal carbonyl species. 

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