Residence time selectivity

Coastal Corporation conducted commercial test of ultrashort residence time, selective cracking. 

Bart, H.J., Draxler, J. and Many R. (1988). Residence time selection in hquid membrane permeation for recovery. HydrometaUurgy, 19, 351-60. 

This process yields satisfactory monomer, either as crystals or in solution, but it also produces unwanted sulfates and waste streams. The reaction was usually mn in glass-lined equipment at 90—100°C with a residence time of 1 h. Long residence time and high reaction temperatures increase the selectivity to impurities, especially polymers and acrylic acid, which controls the properties of subsequent polymer products. 

Cyclohexane, produced from the partial hydrogenation of benzene [71-43-2] also can be used as the feedstock for A manufacture. Such a process involves selective hydrogenation of benzene to cyclohexene, separation of the cyclohexene from unreacted benzene and cyclohexane (produced from over-hydrogenation of the benzene), and hydration of the cyclohexane to A. Asahi has obtained numerous patents on such a process and is in the process of commercialization (85,86). Indicated reaction conditions for the partial hydrogenation are 100—200°C and 1—10 kPa (0.1—1.5 psi) with a Ru or zinc-promoted Ru catalyst (87—90). The hydration reaction uses zeotites as catalyst in a two-phase system. Cyclohexene diffuses into an aqueous phase containing the zeotites and there is hydrated to A. The A then is extracted back into the organic phase. Reaction temperature is 90—150°C and reactor residence time is 30 min (91—94). 

Fresh butane mixed with recycled gas encounters freshly oxidized catalyst at the bottom of the transport-bed reactor and is oxidized to maleic anhydride and CO during its passage up the reactor. Catalyst densities (80 160 kg/m ) in the transport-bed reactor are substantially lower than the catalyst density in a typical fluidized-bed reactor (480 640 kg/m ) (109). The gas flow pattern in the riser is nearly plug flow which avoids the negative effect of backmixing on reaction selectivity. Reduced catalyst is separated from the reaction products by cyclones and is further stripped of products and reactants in a separate stripping vessel. The reduced catalyst is reoxidized in a separate fluidized-bed oxidizer where the exothermic heat of reaction is removed by steam cods. The rate of reoxidation of the VPO catalyst is slower than the rate of oxidation of butane, and consequently residence times are longer in the oxidizer than in the transport-bed reactor. 

Oxidation of cumene to cumene hydroperoxide is usually achieved in three to four oxidizers in series, where the fractional conversion is about the same for each reactor. Fresh cumene and recycled cumene are fed to the first reactor. Air is bubbled in at the bottom of the reactor and leaves at the top of each reactor. The oxidizers are operated at low to moderate pressure. Due to the exothermic nature of the oxidation reaction, heat is generated and must be removed by external cooling. A portion of cumene reacts to form dimethylbenzyl alcohol and acetophenone. Methanol is formed in the acetophenone reaction and is further oxidized to formaldehyde and formic acid. A small amount of water is also formed by the various reactions. The selectivity of the oxidation reaction is a function of oxidation conditions temperature, conversion level, residence time, and oxygen partial pressure. Typical commercial yield of cumene hydroperoxide is about 95 mol % in the oxidizers. The reaction effluent is stripped off unreacted cumene which is then recycled as feedstock. Spent air from the oxidizers is treated to recover 99.99% of the cumene and other volatile organic compounds. 

Pressure and residence time have relatively Htde effect on reaction selectivity, at least within the ranges normally encountered. Poor mixing and excessive residence time result in increased carbonization of the reactor. 

Preferential Removal of Crystals. Crystal size distributions produced ia a perfectiy mixed continuous crystallizer are highly constraiaed the form of the CSD ia such systems is determined entirely by the residence time distribution of a perfectly mixed crystallizer. Greater flexibiUty can be obtained through iatroduction of selective removal devices that alter the residence time distribution of materials flowing from the crystallizer. The... 

Salting-out crystalli tion operates through the addition of a nonsolvent to the magma ia a crystallizer. The selection of the nonsolvent is based on the effect of the solvent on solubiHty, cost, properties that affect handling, iateraction with product requirements, and ease of recovery. The effect of a dding a nonsolvent can be quite complex as it iacreases the volume required for a given residence time and may produce a highly nonideal mixture of solvent, nonsolvent, and solute from which the solvent is difficult to separate. 

The combination of low residence time and low partial pressure produces high selectivity to olefins at a constant feed conversion. In the 1960s, the residence time was 0.5 to 0.8 seconds, whereas in the late 1980s, residence time was typically 0.1 to 0.15 seconds. Typical pyrolysis heater characteristics are given in Table 4. Temperature, pressure, conversion, and residence time profiles across the reactor for naphtha cracking are illustrated in Figure 2. 

Advanced Cracking Reactor. The selectivity to olefins is increased by reducing the residence time. This requires high temperature or reduction of the hydrocarbon partial pressure. An advanced cracking reactor (ACR) was developed jointly by Union Carbide with Kureha Chemical Industry and Chiyoda Chemical Constmction Co. (72). A schematic of this reactor is shown in Figure 6. The key to this process is high temperature, short residence time, and low hydrocarbon partial pressure. Superheated steam is used as the heat carrier to provide the heat of reaction. The burning of fuel... 

The final selection was a tubular reactor with upward concurrent flow, with hquid holdup of 20 to 30 percent, and with residence times of 1.0 s for gas and 3 to 5 min for hquid. 

Equations (2-3.7) forQjand Eqs. (2-3.1), (2-3.2), and (2-3.8) forr are used extensively in static hazard analysis. Examples include selection and use of instrumentation (3-5.3) and residence time provisions for charged liquids (5-2.4). 

In the fixed catalyst method, the residence time in the reactor may be easily controlled to generate fibers of selected length and diameter, both dimensions which can vary over several orders of magnitude. Most of the physical properties which have been measured for VGCF have been made on this type of fiber. 

From the residence time in dorvneomers for bubble cap trays, and at the very low tray spacing of 9 inches, select an allowable liquid velocity of 0.1 ft/sec. 

It is important to separate catalyst and vapors as soon as they enter the reactor. Otherwise, the extended contact time of the vapors with the catalyst in the reactor housing will allow for non-selective catalytic recracking of some of the desirable products. The extended residence time also promotes thermal cracking of the desirable products. 

Post-riser hydrocarbon residence time leads to thermal cracking and non-selective catalytic reactions. These reactions lead to degradation of valuable products, producing dry-gas and coke at the expense of... 

The selectivity and activity of the catalyst matrix will continue to improve. The emphasis on bottoms cracking and steady reduction in the reaction residence time demands an increase in the quantity of active matrix. 

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