Refractories chromium

Amylase Calcium sulfate dihydrate Carbon, activated Cesium carbonate Cesium chloride Cesium sulfate Simethicone Sulfurous acid brewing, beer Peracetic acid brewing, cask sterilization Sodium bisulfite brick, refractories Chromium oxide (ic)... 

Both molybdenum and tungsten can be worked in air without ductiHty loss. AH refractory metals can be made into tubing by extmsion, and most refractory metals, except chromium, are available as wine. Tungsten wines were attempted as fiber reinforcement for experimental nickel-base composites. 

Physical Properties. Molybdenum has many unique properties, leading to its importance as a refractory metal (see Refractories). Molybdenum, atomic no. 42, is in Group 6 (VIB) of the Periodic Table between chromium and tungsten vertically and niobium and technetium horizontally. It has a silvery gray appearance. The most stable valence states are +6, +4, and 0 lower, less stable valence states are +5, +3, and +2. 

Aqueous Electrodeposition. The theory of electro deposition is well known (see Electroplating). Of the numerous metals used in electro deposition, only 10 have been reduced to large-scale commercial practice. The most commonly plated metals are chromium, nickel, copper, zinc, rhodium, silver, cadmium, tin, and gold, followed by the less frequendy plated metals iron, cesium, platinum, and palladium, and the infrequendy plated metals indium, mthenium, and rhenium. Of these, only platinum, rhodium, iddium, and rhenium are refractory. 

Berylha ceramic parts ate frequendy used in electronic and microelectronic apphcations requiting thermal dissipation (see Ceramics as ELECTRICAL materials). Berylha substrates are commonly metallized using refractory metallizations such as molybdenum—manganese or using evaporated films of chromium, titanium, and nickel—chromium alloys. Semiconductor devices and integrated circuits (qv) can be bonded by such metallization for removal of heat. 

Iron carbide (3 1), Fe C mol wt 179.56 carbon 6.69 wt % density 7.64 g/cm mp 1650°C is obtained from high carbon iron melts as a dark gray air-sensitive powder by anodic isolation with hydrochloric acid. In the microstmcture of steels, cementite appears in the form of etch-resistant grain borders, needles, or lamellae. Fe C powder cannot be sintered with binder metals to produce cemented carbides because Fe C reacts with the binder phase. The hard components in alloy steels, such as chromium steels, are double carbides of the formulas (Cr,Fe)23Cg, (Fe,Cr)2C3, or (Fe,Cr)3C2, that derive from the binary chromium carbides, and can also contain tungsten or molybdenum. These double carbides are related to Tj-carbides, ternary compounds of the general formula M M C where M = iron metal M = refractory transition metal. 

Chemical Properties. The valence states of chromium are +2, +3, and +6, the latter two being the most common. The +2 and +3 states are basic, whereas the +6 is acidic, forming ions of the type CrO (chromates) and (Cr203 [ (dichromates). The blue—white metal is refractory and very hard. 

Chromium oxide is mixed with aluminum powder, placed in a refractory-lined vessel, and ignited with barium peroxide and magnesium powder. The reaction is exothermic and self-sustaining. Chromium metal of 97—99% purity is obtained, the chief impurities being aluminum, iron, and silicon (Table 4). Commercial chromium metal may also be produced from the oxide by reduction with silicon in an electric-arc furnace. 

Briquets of mixed, finely divided oxide and carbon are heated to 1275—1400°C in a refractory container. The minimum pressure is about 40 Pa (0.3 mm Hg) for reduction at 1400°C. Lower pressures or higher temperatures cause excessive volatilisation of chromium. The result is a high purity, low interstitial product. 

Chromium Extremely oxidation-resistant lightest of refractory metals Lowest melting point of refractory metals, brittle at low temperatures... 

As in the preceding transition-metal groups, the refractory behaviour and the relative stabilities of the different oxidation states can be explained by the role of the (n — l)d electrons. Compared to vanadium, chromium has a lower mp, bp and enthalpy of atomization which implies that the 3d electrons are now just beginning to enter the inert electron core of the atom, and so are less readily delocalized by the formation of metal bonds. This is reflected too in the fact that the most stable oxidation state has dropped to +3, while chromium(VI) is strongly oxidizing ... 

The raw materials needed to supply about ten million new automobiles a year do not impose a difficult problem except in the case of the noble metals. Present technology indicates that each car may need up to ten pounds of pellets, two pounds of monoliths, or two pounds of metal alloys. The refractory oxide support materials are usually a mixture of silica, alumina, magnesia, lithium oxide, and zirconium oxide. Fifty thousand tons of such materials a year do not raise serious problems (47). The base metal oxides requirement per car may be 0.1 to 1 lb per car, or up to five thousand tons a year. The current U.S. annual consumption of copper, manganese, and chromium is above a million tons per year, and the consumption of nickel and tungsten above a hundred thousand tons per year. The only important metals used at the low rate of five thousand tons per year are cobalt, vanadium, and the rare earths. 

Chromium oxide (Cr203), also known as chromia, is a refractory material with excellent corrosion and oxidation resistance. It is produced by CVD mostly on an experimental basis. Its characteristics and properties are summarized in Table 11.2. 

The trend in CVD metallization is toward greater use of copper, and the refractory metals and their silicides in multilayered metallization designs, typically consisting of metal-silicide contacts, refractory-metal barriers, and copper or an aluminum alloy as the principal interconnect metal. Other metals deposited by CVD such as chromium, molybdenum, platinum, rhodium, and ruthenium are also actively considered for use as conductors. 

Modem machining deals with an increasingly wide range of materials which includes, in addition to the traditional metals, high-chromium and nickel stainless steels, titanium, intermetallics, refractory metals, ceramics, glasses, fiber-reinforced composites, and many others. These materials have widely different properties. They react differently to machining and each presents a special machining problem. 

The carbothermic reduction processes outlined so far apply to relatively unstable oxides of those metals which do not react with the carbon used as the reductant to form stable carbides. There are several metal oxides which are intermediate in stability. These oxides are less stable than carbon monoxide at temperatures above 1000 °C, but the metals form stable carbides. Examples are metals such as vanadium, chromium, niobium, and tantalum. Carbothermic reduction becomes complicated in such cases and was not preferred as a method of metal production earlier. However, the scenario changed when vacuum began to be used along with high temperatures for metal reduction. Carbothermic reduction under pyrovacuum conditions (high temperature and vacuum) emerged as a very useful commercial process for the production of the refractory metals, as for example, niobium and tantalum, and to a very limited extent, of vanadium. 

The melting points of chromium (1857 °C) and of manganese (1244 °C) are considerably lower than that of alumina. The heat requirement in respect of the reactions leading to the formation of these metals was calculated by considering alumina melting as the objective. The objective changes when aluminothermy is applied to the production of the refractory metals niobium and tantalum. Niobium melts at 2468 °C and tantalum at 3020 °C. Thus, when these metals are the products, the heat requirements for reaching temperatures in excess of 2500 °C and 3050 °C have to be calculated. 

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