Purex Plutonium Uranium Reduction

Many variants of the Purex (Plutonium Uranium Reduction Extraction) process23S based on TBP extraction have been developed but a basic outline flowsheet is illustrated in Figure 38. This shows the so-called early split flowsheet most commonly used in existing plants. It involves the separation of the uranium and plutonium using two different back-extractant streams during the first solvent extraction cycle. Additional solvent extraction cycles are then carried out independently on the uranium and plutonium streams to effect further purification. An alternative arrangement is the iate split flowsheet used at the Cap La Hague plant in France, and the... 

The most widely employed method for plutonium reprocessing used today in almost all of the world s reprocessing plants is the Purex (plutonium-uranium reduction extraction) process. Tributylphosphate (TBP) is used as the extraction agent for the separation of plutonium from uranium and fission products. In effecting a separation, advantage is taken of differences in the extractability of the various oxidation states and in the thermodynamics and kinetics of oxidation reduction of uranium, plutonium, and impurities. Various methods are in use for the conversion of plutonium nitrate solution, the final product from fuel reprocessing plants, to the metal. The reduction of plutonium halides with calcium proved to be the best method... 

Then the fuel elements are dissolved in 7m HNO3 to give a solution containing U and Pu which, in the widely used plutonium-uranium-reduction, or Purex process, are extracted into 20% tributyl phosphate (TBP) in kerosene leaving most of the fission products... 

The Purex process, ie, plutonium uranium reduction extraction, employs an organic phase consisting of 30 wt % TBP dissolved in a kerosene-type diluent. Purification and separation of U and Pu is achieved because of the extractability of U02+2 and Pu(IV) nitrates by TBP and the relative inextractability of Pu(III) and most fission product nitrates. Plutonium nitrate and U02(N03)2 are extracted into the organic phase by the formation of compounds, eg, Pu(N03)4 -2TBP. The plutonium is reduced to Pu(III) by treatment with ferrous sulfamate, hydrazine, or hydroxylamine and is transferred to the aqueous phase U remains in the organic phase. Further purification is achieved by oxidation of Pu(III) to Pu(IV) and re-extraction with TBP. The plutonium is transferred to an aqueous product. Plutonium recovery from the Purex process is ca 99.9 wt % (128). Decontamination factors are 106 — 10s (97,126,129). A flow sheet of the Purex process is shown in Figure 7. 

In the second-generation reprocessing, the applied separation technology has been the PUREX process, an acronym of Plutonium Uranium Reduction Extraction (4) based on a liquid-liquid extraction with tri-n-butyl phosphate (TBP) in //-paraffin diluent, which selectively recovers Pu and U on an industrial scale. 

The control of the actinide metal ion valence state plays a pivotal role in the separation and purification of uranium and plutonium during the processing of spent nuclear fuel. Most commercial plants use the plutonium-uranium reduction extraction process (PUREX) [58], wherein spent fuel rods are initially dissolved in nitric acid. The dissolved U and Pu are subsequently extracted from the nitric solution into a non-aqueous phase of tributyl phosphate (TBP) dissolved in an inert hydrocarbon diluent such as dodecane or odourless kerosene (OK). The organic phase is then subjected to solvent extraction techniques to partition the U from the Pu, the extractability of the ions into the TBP/OK phase being strongly dependent upon the valence state of the actinide in question. 

The photochemical reduction of a solution containing both uranium(VI) and plutonium(IV) is also of interest for reprocessing applications. Early experiments (12a) showed a significant reduction of plutonium(IV) by light in Purex-type process solutions. Since the quantum yield for plutonium redox reactions is about one-tenth that for uranyl reduction (7b,c) the most likely path of plutonium(IV) reduction in these experiments appears to have been by uranium(IV) or uranium(V) generated by photochemical reduction of uranyl by other components of the solutions. Further experiments in this area would be useful. 

Reduction and oxidation (redox) steps are major process steps in the Purex process. Use is made of redox reactions to alter the valency of plutonium, uranium or neptunium with the object of producing these metals with a high degree of purity. 

By-Products. The PUREX process is efficient at separating uranium and plutonium from everything else in the spent fuel. Within the high level waste stream are a number of components which have, from time to time, been sufficiendy interesting to warrant their recovery. The decision to recover a particular isotope is usually based on a combination of market incentives and desired waste reduction. 

A primary goal of chemical separation processes in the nuclear industry is to recover actinide isotopes contained in mixtures of fission products. To separate the actinide cations, advantage can be taken of their general chemical properties [18]. The different oxidation states of the actinide ions lead to ions of charges from +1 (e.g., NpOj) to +4 (e.g., Pu" " ) (see Fig. 12.1), which allows the design of processes based on oxidation reduction reactions. In the Purex process, for example, uranium is separated from plutonium by reducing extractable Pu(IV) to nonextractable Pu(III). Under these conditions, U(VI) (as U02 ) and also U(IV) (as if present, remain in the... 

In order to separate the uranium and plutonium the Pu022+ was reduced to Pu3+, which was not extracted by MIBK and was thus held in the aqueous phase. The choice of a reducing agent for plutonium is rather important, and is discussed in more detail below in relation to the Purex process. In the Redox process, 0.05 M aqueous iron(II) sulfamate salted with 1.3MA1(N03)3 was used, the reduction of Pu022+ by Fe2"1" proceeding according to equation (156). The products... 

Reprocessing is based on liquid-liquid extraction for the recovery of uranium and plutonium from used nuclear fuel (PUREX process). The spent fuel is first dissolved in nitric acid. After the dissolution step and the removal of fine insoluble solids, an organic solvent composed of 30% TriButyl Phosphate (TBP) in TetraPropylene Hydrogenated (TPH) or Isopar L is used to recover both uranium and plutonium the great majority of fission products remain in the aqueous nitric acid phase. Once separated from the fission products, back-extraction combined with a reduction of Pu(I V) to Pu(III) allows plutonium to be separated from uranium these two compounds can be recycled.2... 

Redox [Reduction oxidation] A process for separating the components of used nuclear fuel by solvent extraction. It was the first such process to be used and was brought into operation at Hanford, WA, in 1951, but was superseded in 1954 by the Purex process. The key to the process was the alternate reduction and oxidation of the plutonium, hence the name. The solvent was Hexone (4-methyl-2-pentanone, methyl wobutyl ketone), so the process was also known as the Hexone process. The aqueous phase contained a high concentration of aluminum nitrate to salt out the uranium and plutonium nitrates into the organic phase. The presence of this aluminum nitrate in the wastes from the process, which made them bulky, was the main reason for the abandonment of the process. See also Butex. 

Goldstein, M Barker, J. J. Gangwer, T. A Photochemical Technique for Reduction of Uranium and Subsequently Plutonium in the Purex Process , BNL-22443 (1976). 

He, J., Zhang, Q., and Lo, L., "The Separation of Uranium and Plutonium by Electrolytic Reduction in the Purex Process," Paper presented at this Conference (INDE). 

In the Purex process, plutonium and uranium are coextracted into an organic phase and partitioned by reducing plutonium(IV) to the aqueous-favoring plutonium(III). This has been achieved chemically by use of a suitable reductant such as ferrous sulfamate ( 1) or uranium(IV). (2, 3, 4, 5) The use of ferrous sulfamate results in accelerated corrosion of the stainless steel, due to the presence of ferric ions and sulfuric acid, and in an increase in the volume of wastes. The use of natural uranium(IV) can cause dilution of the 235U in slightly enriched uranium, thus lowering the value of the recovered uranium. 

The Separation of Uranium and Plutonium by Electrolytic Reduction in the Purex Process... 

Ferrous sulfamate has been the reductant for plutonium during partitioning of uranium and plutonium in the Purex process at SRP since startup. In recent years, a desire to reduce waste volumes has led to studies of alternative reductants or combinations of FeSA with other reductants. The FeSA in the Pu strip solution produces Fe(OH) 3 and Na2S0i in neutralized waste these compounds account for a large percentage of the solid material in Purex low activity waste. In an effort to reduce these wastes, we investigated HAN as a substitute for part or all of the FeSA in the Purex first cycle. 

Ions of different valences of a metal behave like different elements with respect to extract-ability. The difference between Ce and Ce in Table 4.2 is one example. Another is afforded by Pu and Pu 02, which are readily extracted by TBP in kerosene, whereas Pu has a very low distribution coefficient [G31. Consequently, by adjusting the oxidation-reduction potential of the aqueous phase to control the proportion of an element in different valence states, it is possible to vary its distribution coefficient between wide limits. This is the mearts by which plutonium is stripped from aqueous solutions containing plutonium and uranium in sections C and D of Fig. 4.5 illustrating the Purex process. Addition of a reducing... 

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