Properties of the Coating

A comparison of coatings formulations based on various glycols to determine the effects of the various glycol stmctures on the performance properties of the coatings has been made. Properties compared included degree of cure, flexibiHty, hardness, hydrolytic stabiHty, processibiHty, chemical and stain resistance, and viscosity (18,19). 

Hexa, which is not suppHed with the resin, is usuaUy added either with the water as a solution or just before or immediately after the water addition. By quenching the mix with water, the resin-coated sand is cooled to a point where there is no significant reaction with the curing agent. Any reaction between the resin and the hexa in the muller affects the bonding properties of the coated sand. As the batch cools and begins to break up, more lubricant may be added, which remains on the outside of the coated grains where it is most effective. 

Another familiar commercial method is the immersion or hot-dipping process. The article to be coated is immersed in a molten metal bath. Usually httie else is done to change the properties of the coating, which adheres to the surface upon removal of the article from the bath. For a successful coating, an alloying action must take place between the components to some extent. Zinc and tin coatings are appHed to sheet steel by hot-dipping. 

The microstmcture and imperfection content of coatings produced by atomistic deposition processes can be varied over a very wide range to produce stmctures and properties similar to or totally different from bulk processed materials. In the latter case, the deposited materials may have high intrinsic stress, high point-defect concentration, extremely fine grain size, oriented microstmcture, metastable phases, incorporated impurities, and macro-and microporosity. AH of these may affect the physical, chemical, and mechanical properties of the coating. 

Rotary atomisation produces the most uniform atomisation of any of the aforementioned techniques, and produces the smallest maximum particle sise. It is almost always used with electrostatics and at lower rotational speeds the electrostatics assist the atomisation. At higher rotational speeds the atomisation is principally mechanical in nature and does not depend on the electrical properties of the coating material. If the viscosity of a coating material is sufficiendy low that it can be deUvered to a rotary atomiser, the material can generally be atomised. The prime mover is usually an ak-driven turbine and, provided that the turbine has the requked power to accelerate the material to the angular velocity, Hquid-dow rates of up to 1000 cm /min can be atomised using an 8-cm diameter beU. 

Because there are many other properties that also are important, coatings cannot be selected only on this basis. The mechanical and chemical properties of the coating, change of properties with temperature, dielectric and adhesion properties, and particulady the cost of fabrication are all important parameters. Coatings can also be used to transport heat created away from a component and keep the component functioning as designed, or to protect a component from temperature variations in the environment. 

Sprayed, vacuum-deposited and plated coatings can be applied to most metals and to many non-metals, e.g. vacuum deposition is applied to many substrates including plastics spray application can be used for coating fabric, plastic and paper. Hot dipping and other diffusion processes are dependent on the nature of the substrate for the properties of the coating. Most commercial applications of aluminium coatings are on iron and steel with smaller quantities applied to aluminium alloys and plastics. 

Thermal expansion The thermal expansion of the film is only about one-fifth that of aluminium, and cracking or crazing is observed when anodised aluminium is heated above 80°C. The fine hair-cracks produced do not seem to impair the protective properties of the coating if anodising conditions have been correct. 

The properties of the coating industry are essentially for the protection and decoration of the majority of manufactured products... 

In ion-plating deposition, the substrate and the deposited film (as it forms) are subj ected to bombardment by particles (ions, atoms, molecules) which alter the formation process and the properties of the coating.The process is also calltd ion-beam assisted deposition (TOAD). 

Tensile testing is an important part of the physical characterization of free film coatings. The fundamental properties measured relate directly to performance properties of the coating. Because of the time required to obtain and analyze tensile data, a laboratory which routinely performs tensile tests may find that an automated system is needed. Although commercial packages are available, it is feasible to develop an in-house system with relatively little expense. This paper describes one such system as implemented at Glidden Coatings and Resins with very satisfactory results. 

It is worth noting that a monotropic polymorphic system offers the potential of annealing the substance to achieve the preferred form of the thermodynamically stable phase. The use of the most stable form is ordinarily preferred to avoid the inexorable tendency of a metastable system to move toward the thermodynamic form. This is especially important especially if someone elects to use a metastable phase of an excipient as part of a tablet coating, since physical changes in the properties of the coating can take place after it has been made. Use of the most stable form avoids any solid-solid transition that could... 

The other important function of the binder is its effect upon the rheological properties of the coating mix. Starch, which is widely used, is unsuitable for use in its unmodified form because its solution viscosity is generally too high and also because of the problem of retrogradation. It is usually modified by reducing its molecular weight by either oxidative or hydrolytic (sometimes enzymatic) procedures. 

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