Processing techniques suspension processes

The fourth and most interesting of the polymerization techniques we shall consider is called emulsion polymerization. It is important to distinguish between suspension and emulsion polymerization, since there is a superficial resemblance between the two and their terminology has potential for confusion A suspension of oil drops in water is called an emulsion. Water-insoluble monomers are used in the emulsion process also, and the polymerization is carried out in the presence of water however, the following significant differences also exist ... 

Polymerization Processes. Vinyl acetate has been polymerized industrially by bulk, solution, suspension, and emulsion processes (34). Perhaps 90% of the material identified as poly(vinyl acetate) or copolymers that are predominantly vinyl acetate are made by emulsion techniques. Detailed information is in patent and scientific Hterature and in procedures available in the brochures from monomer producing companies (15,34). 

The first five of these techniques involve deformation and this has to be followed by some setting operation which stabilises the new shape. In the case of polymer melt deformation this can be affected by cooling of thermoplastics and cross-linking of thermosetting plastics and similtir comments can apply to deformation in the rubbery state. Solution-cast film and fibre requires solvent evaporation (with also perhaps some chemical coagulation process). Latex suspensions can simply be dried as with emulsion paints or subjected to some... 

Bead Processes. These processes have generally replaced the above techniques. The styrene is polymerised by bead (suspension) polymerisation techniques. The blowing agent, typically 6% of low boiling petroleum ether fraction such as n-pentane, may be incorporated before polymerisation or used to impregnate the bead under heat and pressure in a post-polymerisation operation. 

There are a large number of processes in the chemical industries that handle a variety of suspensions of solid particles in liquids. The application of filtration techniques for the separation of these heterogeneous systems is sometimes very costly. If, however, the discrete phase of the suspension largely contains settleable particles, the separation can be effected by the operation of sedimentation. The process of sedimentation involves the removal of suspended solid particles from a liquid stream by gravitational settling. This unit operation is divided into thickening,... 

A new process, from Norway, has filled the size gap between emulsion and suspension polymerization techniques [7,8]. This novel polymerization method, the so-called swollen emulsion polymerization has been developed by Ugelstad for producing uniform polymeric particles in the size range of 2-100 /nm. This process comprises successive swelling steps and repolymerizations for increasing the particle size of seed polymer particles by keeping the monodispersity of the seed latex. 

Scale-up techniques for using the results of pilot plant or bench scale test w ork to establish the equivalent process results for a commercial or large scale plant mixing system design require careful specialized considerations and usually are best handled by the mixer manufacturer s specialist. The methods to accomplish scale-up will vary considerably, depending on whether the actual operation is one of blending, chemical reaction tvith product concentrations, gas dispersions, heat transfer, solids suspensions, or others. 

There is much current interest aimed at the implementation of processes that integrate the upstream and downstream operation for protein recovery.131419 Although adsorption in fluidised beds provides a considerable saving in cost and time over conventional purification techniques, it still deploys a discrete operation with which the desired protein is captured at termination of fermentation or once a cell suspension has been disrupted. The main... 

Processes based on fluidized bed coating have been developed (49). In this process, the bioactive agent is dissolved in an organic solvent along with the polymer. This solution is then processed through a Wurster air suspension coater apparatus to form the final microcapsule product. A solvent partition technique based on continuous injection of a polymer-drug solution into flowing mineral oil has been reported (50). 

Reservoir or coaxial fibers can be produced from the glycolide/ lactide polymers (53,55). Two different methods have been investigated. Dunn (53) utilized a melt-spinning technique in which the drug was introduced during the spinning process as a suspension or solution in a suitable lumen fluid. Eenink (55) developed a dry-... 

Stirred suspensions of droplets have proven to be a popular approach for studying the kinetics of liquid-liquid reactions [54-57]. The basic principle is that one liquid phase takes the form of droplets in the other phase when two immiscible liquids are dispersed. The droplet size can be controlled by changing the agitator speed. For droplets with a diameter < 0.15 cm the inside of the drop is essentially stagnant [54], so that mass transfer to the inside surface of the droplet occurs only by diffusion. In many cases, this technique can lack the necessary control over both the interfacial area and the transport step for determination of fundamental interfacial processes [3], but is still of some value as it reproduces conditions in industrial reactors. 

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