Power factor, electric motor

This chapter introduces the basic items of design and specification for the principal systems and components of an electrical industrial installation. Electrical supply systems are discussed with regard to interface with the supply authorities and the characteristics. Salient features of switchgear, transformers, protection systems, power factor correction, motor control equipment and standby supplies are identified and discussed together with reference to the relevant codes of practice and standards. The equipment and systems described are appropriate to industrial plant installations operating at typically 11 kV with supply capacities of around 20MVA. 

Electrical. The plant electrical system is sometimes more important than the steam system. The electrical system consists of the utihty company s entry substation, any ia-plant generating equipment, primary distribution feeders, secondary substations and transformers, final distribution cables, and various items of switch-gear, protective relays, motor starters, motors, lighting control panels, and capacitors to adjust power factor. 

Determination of Reliability Characteristic Factors in the Nuclear Power Plant Biblis B, Gesellschaft fur Reaktorsicherheit mbH Nuclear Failure rates with upper and lower bounds and maintenance data for 17,000 components from 37 safety systems Data for pumps, valves, and electrical positioning devices, electric motors and drives from an operating power plant 66. 

Electric motors are the most common drivers for the m ority of pumps, compressors, agitators, and similar equipment in the process industries. Process engineers should obtain the assistance of a qualified electrical engineer before completing motor specifications ior the wide variety of equipment applications and respective power sources. The use of standard specifications for the various types and classes of motors is helpful and reduces repetitious details. Be certain that the type of motor is properly matched to the service, atmosphere, load characteristics, and available type and power factor of the electrical energy to drive the motor. Some basic guides are summarized, but they cannot be used as all-inclusive rules to fit all plant or equipment condi-... 

Review the types of motors proposed for a process plant with a qualified electrical engineer thereby evaluating whether the mix of synchronous and induction motors will help the net power factor for the plant, because a net lagging factor for plants means that all power to that plant will cost more than if the factor were unity or leading. From Brown and Cadickd ... 

Electricity is normally charged for on the basis of power (kilowatts) and the supply authority must install plant whose rating (and therefore cost) is a function of the voltage of the system and the current which the consumer takes (i.e. kilo-volt-amps). The relationship between the two is kW = kVA x cos (j> where cos (j> is the power factor and is less than 1.0. In the case of loads which have a low power, factor the supply authority is involved in costs for the provision of plant which are not necessarily reflected in the kWh used. A penalty tariff may then be imposed which makes it economically worthwhile for the consumer to take steps to improve his power factor. Low power factors occur when the load is predominantly either inductive or capacitive in nature (as opposed to resistive). In most industrial circumstances where the load includes a preponderance of motors, the load is inductive (and the power factor is therefore lagging). Consequently, if the power factor is to be brought nearer to unity the most obvious method is to add a significant capacitive component to the load. 

This pump uses a closed impeller, mechanical seals, and is constructed of stainless steel 304L. The small power load of approximately 3.5 kW is supplied by an electric motor drive employing a horizontal shaft. The design casing pressure is sufficient to give a 30% safety factor above the total head required. Mechanical seals are preferred to a packed box arrangement due to their superior ability to contain the corrosive and toxic acid liquor. 

Polystyrene capacitors have exceptionally low tan S values (< 10 q, making them well suited for frequency-selective circuits in telecommunications equipment. Polymer capacitors are widely used for power-factor correction in fluorescent lighting units, and in start/run circuitry for medium-type electric motors used in washing machines, tumble-dryers and copying machines for example. They are also used in filter circuits to suppress radio frequencies transmitted along main leads. Such interference noise may originate from mechanical switches, furnace controllers and switch mode power supplies it not only spoils radio and television reception but can also cause serious faults in data-processing and computer equipment. 

Select standard size motor. A motor that is loaded to 85 percent by a 79.1-hp impeller will require a minimum size of (79.1 hp)/0.85 = 93.1 hp, which means a 100-hp (75-kW) motor. This motor and impeller assembly is correctly sized for conditions with the design gas flow. However, because of the gassed power factor, that is, P/P0 = 0.38, should the gas supply be lost for any reason, the impeller power would increase to 78/0.38 = 205 hp and seriously overload the motor. To avoid this problem, some method (typically electrical control) prevents motor operation without the gas supply. When the gas supply is off, the control either stops the agitator motor or, in the case of a two-speed motor, goes to a lower speed. 

Electrical energy is furnished to the plant at 5000 volts, 50 cycles, three phase. Two 1300-kva. transformers step the voltage down to 115 volts. The 50-cycle power is converted to 500 cycles by alternators with a capacity of 36 kw. A single motor drives two alternators, and a self-induction coil is used to regulate the power factor and ensure operational stability. The 500-cycle current is stepped up to 10,000 volts for the tubular ozonizers and 18,000 to 20,000 volts for the plate type. 

A coil, or any similar device, is said to generate self-induction or, in brief, it creates a circuit with inductance. Electric motors, for example, are wired through numerous coils with high inductance. Thus, electric motors, if not corrected, can have very low power factors. 

The most usual situation that leads to low power factors is the use of inductive motors that, as the name implies, can introduce very large inductive reactance in the line. The electric load introduced by an inductive motor can be represented as a resistance and an inductance in series. This combination will have an intensity vector that will be delayed with respect to the voltage. 

Every enpneer needs to understand the fimdamentak of electricity and mafftet-ism. Look around, and you tvill see all the devices, appliances, and machines that are driven by electrical power. The ol ective of this chapter is to introduce the fimdamentals of electricity. We will briefly discuss what is meant by electric charge, electric current (both akemating current, ac, and direct current, dc), electrical resistance, and voltage. We will ako define what is meant by an electrical circuit and its components. We will then look at the role of electric motors in our everyday lives and identify the factors that enpneers consider when selecting a motorfor a specific application. 

The efficiency is set by the pump manufacturer when the final pump selection is made. It is usually based on their shop tests for the same model and size pumps. The pump efficiency can vary between 10% and 80%. Pump electric motor specifications require mechanical and electrical requirements. Motors can vary in size depending upon power, speed (RPM), frame size, area classification, orientation, service factor and type of enclosure (e.g. totally enclosed fan closure). 

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