Templated porous materials

Yada. M. Kitamura. H. Machida. M. Kijima, T. Yttrium-based porous materials templated by anionic surfactant assemblies. Inorg. Chem. 1998. 37. 6470. 

Figure 74 The polyhexenyldecaborane (128) used in the production of nanostructured boron carbide materials by nanoscale templating methods utilizing porous alumina templates.

Nowadays synthesis of mesoporous materials with zeolite character has been suggested to overcome the problems of week catalytic activity and poor hydrothermal stability of highly silicious materials. So different approaches for the synthesis of this new generation of bimodal porous materials have been described in the literature like dealumination [4] or desilication [5], use of various carbon forms as templates like carbon black, carbon aerosols, mesoporous carbon or carbon replicas [6] have been applied. These mesoporous zeolites potentially improve the efficiency of zeolitic catalysis via increase in external surface area, accessibility of large molecules due to the mesoporosity and hydrothermal stability due to zeolitic crystalline walls. During past few years various research groups emphasized the importance of the synthesis of siliceous materials with micro- and mesoporosity [7-9]. Microwave synthesis had... 

In 2004, Olayo-Valles et al. described a related dry-etch processing of self-assembled block copolymer films to generate porous materials for use as magnetic material templates [50]. These authors employed thin films of... 

Fig. 9 Schematic representation of three approaches to generate nanoporous and meso-porous materials with block copolymers, a Block copolymer micelle templating for mesoporous inorganic materials. Block copolymer micelles form a hexagonal array. Silicate species then occupy the spaces between the cylinders. The final removal of micelle template leaves hollow cylinders, b Block copolymer matrix for nanoporous materials. Block copolymers form hexagonal cylinder phase in bulk or thin film state. Subsequent crosslinking fixes the matrix hollow channels are generated by removing the minor phase, c Rod-coil block copolymer for microporous materials. Solution-cast micellar films consisted of multilayers of hexagonally ordered arrays of spherical holes. (Adapted from [33])...

The porous membrane templates described above do exhibit three-dimensionality, but with limited interconnectedness between the discrete tubelike structures. Porous structures with more integrated pore—solid architectures can be designed using templates assembled from discrete solid objects or su-pramolecular structures. One class of such structures are three-dimensionally ordered macroporous (or 3-DOM) solids, which are a class of inverse opal structures. The design of 3-DOM structures is based on the initial formation of a colloidal crystal composed of monodisperse polymer or silica spheres assembled in a close-packed arrangement. The interconnected void spaces of the template, 26 vol % for a face-centered-cubic array, are subsequently infiltrated with the desired material. 

O. Velev and E. Kaler Structured Porous Materials Via CoUoidal Crystal Templat-ing From Inorganic Oxides to Metals. Adv. Mater. 12, 531 (2000). 

Borovik et al. [70] prepared a highly crosslinked polymeric porous material containing Co-salen units 38 (Figme 13) by template copolymerization method. The authors reported that as the cross-linking degree increases from 5 % to 50 %, the catalyst become more efficient in terms of reactivity, possibly due to the improved proximity of metal centers that work in cooperation. Unfortunately low enantioselectivity for the product epoxide was observed (<42 % ee) while the ee for concomitantly produced diol did not go above 86%. Reusability of the catalyst containing 50 mol% template showed consistent activity and enantioselectivity for three consecutive recycle experiments. 

Various metal and metal oxide nanoparticles have been prepared on polymer (sacrificial) templates, with the polymers subsequently removed. Synthesis of nanoparticles inside mesoporus materials such as MCM-41 is an illustrative template synthesis route. In this method, ions adsorbed into the pores can subsequently be oxidized or reduced to nanoparticulate materials (oxides or metals). Such composite materials are particularly attractive as supported catalysts. A classical example of the technique is deposition of 10 nm particles of NiO inside the pore structure of MCM-41 by impregnating the mesoporus material with an aqueous solution of nickel citrate followed by calicination of the composite at 450°C in air [68]. Successful synthesis of nanosized perovskites (ABO3) and spinels (AB2O4), such as LaMnOs and CuMn204, of high surface area have been demonstrated using a porous silica template [69]. 

Czuryszkiewicz T, Rosenholm J, Kleitz F, Linden M (2002) Synthesis and characterization of mesoscopically ordered surfactant/cosurfactant templated metal oxides. Impact of Zeolites and Other Porous Materials on the New Technologies at the Beginning of the New Millennium, Book Series Studies in Surface Science and Catalysis, Pts A and B 142 1117-1124... 

Since the discovery of the M41S materials with regular mesopore structure by Mobils scientists [1], many researchers have reported on the synthetic method, characterization, and formation mechanism. Especially, the new concept of supramolecular templating of molecular aggregates of surfactants, proposed as a key step in the formation mechanism of these materials, has expanded the possibility of the formation of various mesoporous structures and gives us new synthetic tools to engineer porous materials [2],... 

Niobium and titanium incorporation in a molecular sieve can be achieved either by hydrothermal synthesis (direct synthesis) or by post-synthesis modification (secondary synthesis). The grafting method has shown promise for developing active oxidation catalyst in a simple and convenient way. Recently, the grafting of metallocene complexes onto mesoporous silica has been reported as alternate route to the synthesis of an active epoxidation catalyst [21]. Further the control of active sites, the specific removal of organic material (template or surfactant) occluded within mesoporous molecular sieves during synthesis can also be important and useful to develop an active epoxidation catalyst. Thermal method is quite often used to eliminate organic species from porous materials. However, several techniques such as supercritical fluid extraction (SFE) and plasma [22], ozone treatment [23], ion exchange [24-26] are also reported. 

The mechanical properties of Micelle-Templated Silicas (MTS) are very sensitive items for industrial process applications which might submit catalysts or adsorbents to relevant pressure levels, either in the shaping of the solid or in the working conditions of catalysis or separation vessels. First studies about compression of these highly porous materials have shown a very low stability against pressure. These results concern these specific materials tested. In this study, we show very stable MTS with only a loss of 25% of the pore volume at 3 kbar. The effects of several synthesis parameters on the mechanical strength are discussed. 

In an alternative approach, MIP membranes can be obtained by generating molec-ularly imprinted sites in a non-specific matrix of a synthetic or natural polymer material during polymer solidification. The recognition cavities are formed by the fixation of a polymer conformation adopted upon interaction with the template molecule. Phase inversion methods have used either the evaporation of polymer solvent (dry phase separation) or the precipitation of the pre-synthesised polymer (wet phase inversion process). The major difficulties of this method lay both in the appropriate process conditions allowing the formation of porous materials and recognition sites and in the stability of these sites after template removal due to the lack of chemical cross-linking. 

The following review is concerned with the synthetic and structural chemistry of molecular alumo-siloxanes, which combine in a molecular entity the elements aluminum and silicon connected by oxygen. They may be regarded as molecular counterparts of alumo-silicates, which have attracted considerable attention owing to their solid-state cage structures (see for example zeolites).1 3 Numerous applications have been found for these solid-state materials for instance the holes and pores can be used in different separation techniques.4,5 Recently the channel and pore structures of zeolites and other porous materials have been used as templates for nano-structured materials and for catalytical purposes.6 9... 

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