Polypropylene monomer

To synthesize polyethylene a double carbon bond in the starting material ethylene (CH2=CH2) breaks to allow attachment to other ethylene molecules resulting in a high molecular weight material or macromolecule. Other polymers which are formed by a similar process include polystyrene (repeat unit or monomer is styrene), polypropylene (monomer propene), poly (methyl methacrylate) where the monomer is methyl methacryalate, 1,4-polybutadiene (monomer is buta-1,3-diene) and 1,4-polyisoprene (monomer is isoprene) which has the same formula as natural rubber. Detaik of how polymers are prepared and processed are presented in Chapter 3. 

Random copolymer resins are produced by mixing the polypropylene monomer at the first stages of polymerization with ethylene or with another comonomer such as butene. With the low level incorporation of comonomer, the resulting resin exhibits somewhat lower stiffness, a lower melting point, and reduced hardness compared with the PP homopolymer. However, it features better transparency, lower blush resistance, and slightly improved impact resistance at 0°C. 

Polyethylene (Section 6 21) A polymer of ethylene Polymer (Section 6 21) Large molecule formed by the repeti tive combination of many smaller molecules (monomers) Polymerase chain reaction (Section 28 16) A laboratory method for making multiple copies of DNA Polymerization (Section 6 21) Process by which a polymer is prepared The principal processes include free radical cationic coordination and condensation polymerization Polypeptide (Section 27 1) A polymer made up of many (more than eight to ten) amino acid residues Polypropylene (Section 6 21) A polymer of propene Polysaccharide (Sections 25 1 and 25 15) A carbohydrate that yields many monosacchande units on hydrolysis Potential energy (Section 2 18) The energy a system has ex elusive of Its kinetic energy... 

Petroleum resins are low molecular weight thermoplastic hydrocarbon resins synthesized from steam cracked petroleum distillates. These resins are differentiated from higher molecular weight polymers such as polyethylene and polypropylene, which are produced from essentially pure monomers. Petroleum resin feedstocks are composed of various reactive and nonreactive aliphatic and aromatic components. The resins are usually classified as C-5... 

Crystallinity of polypropylene is usually determined by x-ray diffraction (21). Isotactic polymer consists of heHcal molecules, with three monomer units pet chain unit, resulting in a spacing between units of identical conformation of 0.65 nm (Fig. 2a). These molecules interact with others, or different... 

Syndiotactic polypropylene also forms hehcal molecules however, each chain unit consists of four monomer units having a spacing of 0.74 nm. The unit cell is orthorhombic and contains 48 monomer units having a crystaHographic density of 0.91 g/cm (27). 

Polypropylene. One of the most important appHcations of propylene is as a monomer for the production of polypropylene. Propylene is polymerized by Ziegler-Natta coordination catalysts (92,93). Polymerization is carried out either in the Hquid phase where the polymer forms a slurry of particles, or in the gas phase where the polymer forms dry soHd particles. Propylene polymerization is an exothermic reaction (94). 

The observation in 1949 (4) that isobutyl vinyl ether (IBVE) can be polymerized with stereoregularity ushered in the stereochemical study of polymers, eventually leading to the development of stereoregular polypropylene. In fact, vinyl ethers were key monomers in the early polymer Hterature. Eor example, ethyl vinyl ether (EVE) was first polymerized in the presence of iodine in 1878 and the overall polymerization was systematically studied during the 1920s (5). There has been much academic interest in living cationic polymerization of vinyl ethers and in the unusual compatibiUty of poly(MVE) with polystyrene. 

As a result of the work of Ziegler in Germany, Natta in Italy and Pease and Roedel in the United States, the process of co-ordination polymerisation, a process related to ionic polymerisation, became of significance in the late 1950s. This process is today used in the commercial manufacture of polypropylene and polyethylene and has also been used in the laboratory for the manufacture of many novel polymers. In principle the catalyst system used governs the way in which a monomer and a growing chain approach each other and because of this it is possible to produce stereoregular polymers. 

Mention should be made of the nomenclature for the polymer. Industrially the materially is invariably known in the English-speaking world as polypropylene. However, the lUPAC name for the monomer is propene and until 1975 the recommended lUPAC name was polypropene, a term very rarely used. The latest lUPAC rules base the name of a polymer on the constitutional repeating unit, which in this case is a propylene unit (c.f. a methylene unit for polyethylene) and this leads to the name poly(propylene) (i.e. with brackets). In this volume the more common, unbracketed but still unambiguous name will be used. 

Polypropylenes produced by metallocene catalysis became available in the late 1990s. One such process adopts a standard gas phase process using a metallocene catalyst such as rac.-dimethylsilyleneto (2-methyl-l-benz(e)indenyl)zirconium dichloride in conjunction with methylaluminoxane (MAO) as cocatalyst. The exact choice of catalyst determines the direction by which the monomer approaches and attaches itself to the growing chain. Thus whereas the isotactic material is normally preferred, it is also possible to select catalysts which yield syndiotactic material. Yet another form is the so-called hemi-isotactic polypropylene in which an isotactic unit alternates with a random configuration. 

One particular growth area for polypropylene mouldings is for thin-wall packaging such as margarine tubs. This is largely at the expense of polystyrene and arises partly from economics and partly from the wish to have a produet free of residual styrene monomer. 

The commercial poly-(4-methypent-1-ene) (P4MP1) is an essentially isotactic material which shows 65% crystallinity when annealed but under more normal conditions about 40%. For reasons given later the material is believed to be a copolymer. In the crystalline state P4MP1 molecules take up a helical disposition and in order to accommodate the side chains require seven monomer units per two turns of the helix (c.f. three monomers per turn with polypropylene and polybut-I-ene). Because of the space required for this arrangement the density of the crystalline zone is slightly less than that of the amorphous zone at room temperature. 

Synthetic large molecules are made by joining together thousands of small molecular units known as monomers. The process of joining the molecules is called polymerisation and the number of these units in the long molecule is known as the degree of polymerisation. The names of many polymers consist of the name of the monomer with the suffix poly-. For example, the polymers polypropylene and polystryene are produced from propylene and styrene respectively. Names, and symbols for common polymers are given in Appendix F. 

Examine three different strands ofpolypropylene. For each strand, assign R/S stereochemistry to each stereocenter. (All three strands have as their terminal monomer perfluoropropane in order to facilitate assignment of stereochemistry.) Which of the three strands corresponds to atactic polypropylene, isotactic polypropylene and syndiotactic polypropylene ... 

MMA onto cellulose was carried out by Hecker de Carvalho and Alfred using ammonium and potassium persulfates as radical initiators [30]. Radical initiators such as H2O2, BPO dicumylperoxide, TBHP, etc. have also been used successfully for grafting vinyl monomers onto hydrocarbon backbones, such as polypropylene and polyethylene. The general mechanism seems to be that when the polymer is exposed to vinyl monomers in the presence of peroxide under conditions that permit decomposition of the peroxide to free radicals, the monomer becomes attached to the backbone of the polymer and pendant chains of vinyl monomers are grown on the active sites. The basic mechanism involves abstraction of a hydrogen from the polymer to form a free radical to which monomer adds ... 

On the basis of the above findings, grafting of vinyl monomers onto irradiated polypropylene has been attempted successfully by the mutual method. Upon irradiation hydroperoxide groups are introduced, which provide sites for grafting. During mutual irradiation in the presence of the monomer in aqueous medium, these hydroperoxide groups and water undergo decomposi-... 

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