Polymerization alkyllithium-initiated

Anionic polymerization of vinyl monomers can be effected with a variety of organometaUic compounds alkyllithium compounds are the most useful class (1,33—35). A variety of simple alkyllithium compounds are available commercially. Most simple alkyllithium compounds are soluble in hydrocarbon solvents such as hexane and cyclohexane and they can be prepared by reaction of the corresponding alkyl chlorides with lithium metal. Methyllithium [917-54-4] and phenyllithium [591-51-5] are available in diethyl ether and cyclohexane—ether solutions, respectively, because they are not soluble in hydrocarbon solvents vinyllithium [917-57-7] and allyllithium [3052-45-7] are also insoluble in hydrocarbon solutions and can only be prepared in ether solutions (38,39). Hydrocarbon-soluble alkyllithium initiators are used directiy to initiate polymerization of styrene and diene monomers quantitatively one unique aspect of hthium-based initiators in hydrocarbon solution is that elastomeric polydienes with high 1,4-microstmcture are obtained (1,24,33—37). Certain alkyllithium compounds can be purified by recrystallization (ethyllithium), sublimation (ethyllithium, /-butyUithium [594-19-4] isopropyllithium [2417-93-8] or distillation (j -butyUithium) (40,41). Unfortunately, / -butyUithium is noncrystaUine and too high boiling to be purified by distiUation (38). Since methyllithium and phenyllithium are crystalline soUds which are insoluble in hydrocarbon solution, they can be precipitated into these solutions and then redissolved in appropriate polar solvents (42,43). OrganometaUic compounds of other alkaU metals are insoluble in hydrocarbon solution and possess negligible vapor pressures as expected for salt-like compounds. 

Commercially, the poly(styrene-Aelastomer-Astyrene) materials are made by anionic polymerization (7,45—47). An alkyllithium initiator (RLi) first reacts with styrene [100-42-5] monomer ... 

Anionic polymerization can be initiated by a variety of anionic sources such as metal alkoxides, aryls, and alkyls. Alkyllithium initiators are among the most useful, being employed commercially in the polymerization of 1,3-butadiene and isoprene, due to their solubility in hydrocarbon solvents. Initiation involves addition of alkyl anion to monomer... 

The most studied catalyst family of this type are lithium alkyls. With relatively non-bulky substituents, for example nBuLi, the polymerization of MMA is complicated by side reactions.4 0 These may be suppressed if bulkier initiators such as 1,1-diphenylhexyllithium are used,431 especially at low temperature (typically —78 °C), allowing the synthesis of block copolymers.432,433 The addition of bulky lithium alkoxides to alkyllithium initiators also retards the rate of intramolecular cyclization, thus allowing the polymerization temperature to be raised.427 LiCl has been used to similar effect, allowing monodisperse PMMA (Mw/Mn = 1.2) to be prepared at —20 °C.434 Sterically hindered lithium aluminum alkyls have been used at ambient (or higher) temperature to polymerize MMA in a controlled way.435 This process has been termed screened anionic polymerization since the bulky alkyl substituents screen the propagating terminus from side reactions. 

The alkyllithium-initiated, anionic polymerization of vinyl and diene monomers can often be performed without the incursion of spontaneous termination or chain transfer reactions (1). The non-terminating nature of these reactions has provided methods for the synthesis of polymers with predictable molecular weights and narrow molecular weight distributions (2). In addition, these polymerizations generate polymer chains with stable, carbanionic chain ends which, in principle, can be converted into a diverse array of functional end groups using the rich and varied chemistry of organolithium compounds (3). 

The association phenomena occurring with alkyllithium initiators in nonpolar solvents results in very low polymerization rates. A typical styrene or isoprene polymerization by... 

Lewis bases effect dramatic changes in microstructure, initiation rates, propagation rates, and monomer reactivity ratios for alkyllithium—initiated polymerizations of vinyl monomers (1-6). Some insight into the molecular basis for these observations has been provided by a variety of NMR, colligative property, and light-scattering measurements of simple and polymeric organolithium compounds in hydrocarbon and basic solvents... 

These efforts coupled with the much earlier work on sodium and lithium initiated polymerizations led to an appreciation of the stereospecificity of the alkyllithium initiators for diene polymerization both industrially and academically. Polymerization of isoprene to a high cis polyisoprene with butyllithium is well known and the details have been well documented 2 Control over polybutadiene structure has also been demonstrated. This report attempts to survey the unique features of anionic polymerization with an emphasis on the chemistry and its commercial applications and is not intended as a comprehensive review. 

In alkyllithium initiated, solution polymerization of dienes, some polymerization conditions affect the configurations more than others. In general, the stereochemistry of polybutadiene and polyisoprene respond to the same variables Thus, solvent has a profound influence on the stereochemistry of polydienes when initiated with alkyllithium. Polymerization of isoprene in nonpolar solvents results largely in cis-unsaturation (70-90 percent) whereas in the case of butadiene, the polymer exhibits about equal amounts of cis- and trans-unsaturation. Aromatic solvents such as toluene tend to increase the 1,2 or 3,4 linkages. Polymers prepared in the presence of active polar compounds such as ethers, tertiary amines or sulfides show increased 1,2 (or 3,4 in the case of isoprene) and trans unsaturation.4. 1P U It appears that the solvent influences the ionic character of the propagating ion pair which in turn determines the stereochemistry. 

Copolymerization. The copolymerization of butadiene-styrene with alkyllithium initiator has drawn considerable attention in the last decade because of the inversion phenomenon (12) and commercial importance (13). It has been known that the rate of styrene homopolymerization with alkyllithium is more rapid than butadiene homopolymerization in hydrocarbon solvent. However, the story is different when a mixture of butadiene and styrene is used. The propagating polymer chains are rich in butadiene until late in reaction when styrene content suddenly increases. This phenomenon is called inversion because of the rate of butadiene polymerization is now faster than the styrene. As a result, a block copolymer is obtained in this system. However, the copolymerization characteristic is changed if a small amount of polar solvent... 

Since the reversal of activity of butadiene with respect to styrene in alkyllithium system has been observed (12), it would be of interest to find out whether the inversion phenomenon still holds in the case of the lithium morgholinide system. Four temperatures, namely 30, 40, 50 and 60 C were chosen for this study. At 30°C polymerization temperature the curve is characteristic of block copolymerization when one plots percent bound styrene vs percent conversion (Fig. 1). Initially, a small amount (/>/3%) of styrene is polymerized. This is followed by a block of butadiene. The remaining styrene is then polymerized after all the butadiene is consumed. This result is identical to the alkyllithium initiated copolymerization. 

The latter three are obtained by solution polymerization technique with alkyllithium initiator through the anionic mechanism. For these materials, the analysis of block sequences is also an interesting subject in the area of TLC application. However, because a somewhat different principle has to be applied to achieve separation by the difference in block sequences, this subject will be discussed in a subsequent section (cf. Section IV.2.). 

The use of alkyllithium initiators which contain functional groups provides a versatile method for the preparation of end functionalized polymers and macromonomers. For a living anionic polymerization, each functionalized initiator molecule produces one macromolecule with the functional group from the initiator residue at one chain end and the active carbanionic propagating species at the other chain end. 

Copolymerization Initiators. The copolymerization of styrene and dienes in hydrocarbon solution with alkyllithium initiators produces a tapered block copolymer structure because of the large differences in monomer reactivity ratios for styrene (rs < 0.1) and dienes (rd > 10) (1,33,34). In order to obtain random copolymers of styrene and dienes, it is necessary to either add small amounts of a Lewis base such as tetrahydrofuran or an alkali metal alkoxide (MtOR, where Mt = Na, K, Rb, or Cs). In contrast to Lewis bases which promote formation of undesirable vinyl microstructure in diene polymerizations (57), the addition of small amounts of an alkali metal alkoxide such as potassium amyloxide ([ROK]/ [Li] = 0.08) is sufficient to promote random copolymerization of styrene and diene without producing significant increases in the amount of vinyl microstructure (58,59). 

In the alkyllithium initiated polymerizations of vinyl monomers, Lewis bases such as ethers and amines alter the kinetics, stereochemistry, and monomer reactivity ratios for copolymerization. In general, the magnitude of these effects has been directly or indirectly attributed to the extent or nature of the interaction of the Lewis base with the organolithium initiator or with the organolithium chain end of the growing polymer. Unfortunately, all of these observed effects are kinetic in nature, and therefore the observed effects of solvent represent a composite effect on the transition-state versus the ground state as shown below in Eq. (6), where 5 represents the differential... 

Polymers. The polymers used in the blending experiments were prepared by anionic polymerization using an alkyllithium initiator and a chemical randomizing agent to control monomer sequence, in the manner described by Hsieh and Wofford (3). Randomness was checked in each case by measuring the styrene content as a function of conversion. Table I gives descriptive data for these polymers. 

The historical development of alkyllithium-initiated polymerization of olefins and diolefins for the synthesis of elastomeric materials is of interest not only because of its scientific and technological significance but also because of the insight it provides into the thinking and methodology of polymer (elastomer) researchers. 

The lithium and alkyllithium initiation of diene polymerization has, from the earliest times, remained in the shadow of other, apparently more important, initiator systems. However, it has now become clear that the alkyllithium catalyst is the most efficient, initiator system at present available for diene polymerization. That organolithium initiators are not used much more widely is due largely to economic considerations,... 

Alkyllithium initiation can tolerate very high temperatures. As refrigeration is not needed, alkyllithium polymerization can proceed at high reaction rates with low investment and operating costs. 

Thus, the use of alkyllithium initiation offers the synthetic chemist a tool of enormous flexibility for "tailor-making" polymers of precise structure. Control of molecular weight, molecular-weight distribution, diene structure, branching, monomer-sequence distribution, and functionality can conveniently be achieved by such techniques as incremental or sequential addition of monomer, initiators, or modifier, programming of temperature, continuous polymerization, or the use of multifunctional reagents. 

SCBs play an important role in the formation of other block copolymers. For example, the relatively less nucleophilic poly(ethylene oxide) oxyanion cannot initiate the polymerization of styrene, which needs a more nucleophilic alkyllithium initiator. To enable the synthesis of multi-block copolymers from various combinations of monomers by anionic mechanisms, it is important to modify the reactivity of the growing anionic chain end of each polymer so as to attack the co-monomer. There have only been a few reports on the polymerization of styrene initiated by an oxyanion (see <2001MM4384> and references cited). Thus, there exists a need for a transitional species that is capable of converting oxyanions into carbanions. In 2000, Kawakami and co-workers came up with the concept of the carbanion pump , in which the ring-strain energy of the SCB is harnessed to convert an oxyanion into a carbanion (Scheme 13) <2000MI527>. 

Medium-c/5 lithium-polybutadiene was first developed by Firestone Tire and Rubber Company in 1955 [86]. Solution polymerization using anionic catalysts is usually based on butyllithium. Alkyllithium initiation does not have the high stereospecificity of the coordination catalysts based on titanium, cobalt, nickel, or neodymium compounds. Polymerization in aliphatic hydrocarbon solvents such as hexane or cyclohexane yields a polymer of about 40 % cis, 50 % trans structure with 10 % 1,2-addition. However, there is no need for higher cis content because a completely amorphous structure is desired for mbber applications the glass transition temperature is determined by the vinyl content. The vinyl content of the polybutadiene can be increased up to 90 % by addition of small amounts of polar substances such as ethers. 

Alkyllithium initiators offer some peculiarities in contrast to the coordination catalysts [41]. Alkyllithium initiation can tolerate very high temperatures. As expensive cooling facilities are not needed, the polymerization can proceed at high reaction rates with low investment and operating costs. Since the polymerization runs without termination or other side reactions under formation of living polymers , the preparation of block polymers by sequential addition of monomers is possible. It also permits the introduction of functional groups on the end of each chain. Because the initiation step is fast relative to the pro-... 

Because the entire set-up is a closed system, the control and reproducibility of the polymerization are remarkably good. Since the polymer solution can be drained and rinsed out by the dried solvent from the bottom of the reactor, the closed system rarely needs to be opened and exposed to the atmosphere. For this study, the overall scavenger levels (the difference between levels of added RLi and effective RLi) were in the range of less than 10-4, but more than 10-5 mole/1iter,representing 2 to 6% of the total initiator added. Typically, the alkyllithium initiator concentration is around 1 x 10-3 mole/1iter. 

Alkyllithium initiators yield stereoregular polymers of conjugated dienes if the polymerization is carried out in hydrocarbon solvents. Addition of tetrahydrofuran or other more polar solvents changes the microstructure of the polymers that are produced... 

One of the most studied polymerization systems employs alkyllithium initiators that are modified by chiral amine ligands for the polymerization of sterically bulky methacrylates [8,38,39,40,41], acrylates [42],crotonates [43], and acrylamides [44]. A primary example is the reaction of triphenylmethyl methacrylate with an initiator derived from 9-fluorenyllithium and (-)-sparteine (3) at -78 °C (Scheme 4). The resultant isotactic polymer is optically active, and is postulated to adopt a right-handed helix as it departs from the polymerization site. This polymer has been particularly successful as a chiral stationary phase for the chromatographic resolution of atropisomers [8]. Many modifications of the or-ganolithium initiator/chiral ligand system have been explored. Recently, Okamo-to has applied enantiopure radical initiators for the enantioselective polymerization of bulky methacrylate monomers [45]. 

Five experimental criteria have been described for the evaluation of protected, functionalized alkyllithium initiators for anionic polymerization. Several alkoxy- and t-butyldimethylsiloxy-protected, hydroxyl-functionalized initiators have been evaluated using these criteria for the polymerization of styrene, isoprene and butadiene. All of the initiators satisfied the criteria for diene polymerization, but inefficient initiation and broader molecular weight distributions were observed for styrene polymerization, especially in cyclohexane. 

The methodology of living anionic polymerization, especially alkyllithium-initiated polymerization, is very useful for the preparation of chain-end functionalized polymers with well-defined structures (9,10). Since these living polymerizations generate stable, anionic polymer chain ends (P Li ) when all of the monomer has been consumed, post-polymerization reactions with a variety of electrophilic species can be used to generate a diverse array of chain-end functional groups as shown in eq. 1,... 

The usefulness of l-alkoxy- and t-butyldimethylsiloxy-functionalized alkyllithium initiators for anionic polymerization have been evaluated using five experimental criteria. All of these criteria must be satisfied for an initiator to be generally useful. These protected hydroxyl-flmctionalized initiators are all useful for the polymerization of butadiene and styrene monomers. Inefficient initiation of styrene polymerization was observed in cyclohexane, but not in benzene. 

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