Poly polymerisation

The average molecular weight of most bulk polymerised poly(methyl methacrylates) is too high to give a material which has adequate flow properties for injection moulding and extrusion. 

Figure 1,11. 125.5 MHz spectra of the backbone region of anionically polymerised poly-(propylene oxide), (a) The normal spectrum the intense signals from interior CH and CHj carbons are indicated the minor peaks are from end-groups (b) the CH subspectrum the labels H-T and H-H indicate CH signals from head-to-tail and head-to-head addition, respectively.

An example of tacticity effects in poly(epoxides) is shown in the backbone spectrum of anionically polymerised poly(butylene oxide) in Figure 1.27 [35]. The CH resonance is narrowly split into eight peaks of essentially equal intensity, consistent with chemical shift sensitivity at the tetrad level. Evidently the CH carbon senses the tacticity of its nearest neighbours in both directions in the chain, but senses the tacticity of its next-nearest neighbour in only one direction. The CH2 carbon is split into four equal peaks, consistent with sensitivity to tacticity at the triad level. The fact that the triad and tetrad peaks are essentially equal in intensity indicates a perfectly random tacticity distribution, i.e., = 0.5. 

Figure 3.6 shows the spectrum of free-radical polymerised poly(methyl methacrylate), a polymer in which the fractions of m and r dyads are approximately equal [3]. The spectrum differs considerably from that of the isotactic polymer, and comparison of Figures 3.5 and 3.6 illustrates the power of solution NMR for the study of polymer microstructure. The results can provide information about reaction mechanism if the stereosequence peaks can be assigned. The traditional assignment methods rely on spectral comparisons with model compounds... 

Luminescence of a fully polymerised poly(diacetylene), D. Bloor, S.D.D.V. Rughooputh, D. Phillips, W. Hayes and K.S. Wong in Proceedings of Winter School on electronic properties of polymers and related compounds . Eds., H. Kuzmany and S. Roth, Springer Verlag, (in press). 

New SPE films based on photo-polymerised poly (2-hydroxyethylmethacrylate) PHEMA with neopentyl glycolmethacrylate (NPGMA) as a cross-linker were prepared, the synthetic route of the photo-polymerised and crosslinked PHEMA is shown in Fig. 12.6. 

Another type of synthetic polymer-based chiral stationary phase is formed when chiral catalyst are used to initiate the polymerisation. In the case of poly(methyl methacrylate) polymers, introduced by Okamoto, the chiraUty of the polymer arises from the heUcity of the polymer and not from any inherent chirahty of the individual monomeric subunits (109). Columns of this type (eg, Chiralpak OT) are available from Chiral Technologies, Inc., or J. T. Baker Inc. 

Suspension Polymerization. Suspension polymerisation yields polymer in the form of tiny beads, which ate primarily used as mol ding powders and ion-exchange resins. Most suspension polymers prepared as mol ding powders are poly(methyl methacrylate) copolymers containing up to 20% acrylate for reduced btittieness and improved processibiUty are also common. 

Suitable protective coUoids for the preparation of acryhc suspension polymers include ceUulose derivatives, polyacrylate salts, starch, poly(vinyl alcohol), gelatin, talc, clay, and clay derivatives (95). These materials are added to prevent the monomer droplets from coalescing during polymerisation (110). Thickeners such as glycerol, glycols, polyglycols, and inorganic salts ate also often added to improve the quahty of acryhc suspension polymers (95). 

Figure 5 illustrates the type of encapsulation process shown in Figure 4a when the core material is a water-immiscible Hquid. Reactant X, a multihmctional acid chloride, isocyanate, or combination of these reactants, is dissolved in the core material. The resulting mixture is emulsified in an aqueous phase that contains an emulsifier such as partially hydroly2ed poly(vinyl alcohol) or a lignosulfonate. Reactant Y, a multihmctional amine or combination of amines such as ethylenediamine, hexamethylenediamine, or triethylenetetramine, is added to the aqueous phase thereby initiating interfacial polymerisation and formation of a capsule shell. If reactant X is an acid chloride, base is added to the aqueous phase in order to act as an acid scavenger. 

Figure 4c illustrates interfacial polymerisation encapsulation processes in which the reactant(s) that polymerise to form the capsule shell is transported exclusively from the continuous phase of the system to the dispersed phase—continuous phase interface where polymerisation occurs and a capsule shell is produced. This type of encapsulation process has been carried out at Hquid—Hquid and soHd—Hquid interfaces. An example of the Hquid—Hquid case is the spontaneous polymerisation reaction of cyanoacrylate monomers at the water—solvent interface formed by dispersing water in a continuous solvent phase (14). The poly(alkyl cyanoacrylate) produced by this spontaneous reaction encapsulates the dispersed water droplets. An example of the soHd—Hquid process is where a core material is dispersed in aqueous media that contains a water-immiscible surfactant along with a controUed amount of surfactant. A water-immiscible monomer that polymerises by free-radical polymerisation is added to the system and free-radical polymerisation localised at the core material—aqueous phase interface is initiated thereby generating a capsule sheU (15). 

Figure 4c also describes the spontaneous polymerisation ofpara- s.yX en.e diradicals on the surface of soHd particles dispersed in a gas phase that contains this reactive monomer (16) (see XylylenePOLYMERS). The poly -xylylene) polymer produced forms a continuous capsule sheU that is highly impermeable to transport of many penetrants including water. This is an expensive encapsulation process, but it has produced capsules with impressive barrier properties. This process is a Type B encapsulation process, but is included here for the sake of completeness. 

With appropriately substituted oxetanes, aluminum-based initiators (321) impose a degree of microstmctural control on the substituted polyoxetane stmcture that is not obtainable with a pure cationic system. A polymer having largely the stmcture of poly(3-hydroxyoxetane) has been obtained from an anionic rearrangement polymerisation of glycidol or its trimethylsilyl ether, both oxirane monomers (322). Polymerisation-induced epitaxy can produce ultrathin films of highly oriented POX molecules on, for instance, graphite (323). Theoretical studies on the cationic polymerisation mechanism of oxetanes have been made (324—326). 

DADC may be polymerised industrially with small amounts of other miscible Hquid monomers. Some acryflc ester monomers and maleic anhydride may accelerate polymerisation. Copolymerisation with methacrylates, diaHyl phthalates, triaHyl isocyanurate, maleates, maleimides, and unsaturated polyesters are among the examples in the early Hterature. Copolymers of DADC with poly-functional unsaturated esters give castings of high clarity for eyeglass lenses and other optical appHcations (20). 

N-Alkylpyrroles may be obtained by the Knorr synthesis or by the reaction of the pyrrolyl metallates, ie, Na, K, and Tl, with alkyl haUdes such as iodomethane, eg, 1-methylpyrrole [96-54-8]. Alkylation of pyrroles at the other ring positions can be carried out under mild conditions with allyhc or hensylic hahdes or under more stringent conditions (100—150°C) with CH I. However, unless most of the other ring positions are blocked, poly alkylation and polymerisation tend to occur. N-Alkylation of pyrroles is favored by polar solvents and weakly coordinating cations (Na", K" ). More strongly coordinating cations (Li", Mg " ) lead to more C-alkylation. 

PVC. Poly(vinyl chloride) (PVC), a very versatile polymer, is manufactured by the polymerisation of vinyl chloride monomer, a gaseous substance obtained from the reaction of ethylene with oxygen and hydrochloric acid. In its most basic form, the resin is a relatively hard material that requites the addition of other compounds, commonly plasticisers and stabilisers as well as certain other ingredients, to produce the desired physical properties for roofing use. The membranes come in both reinforced and nonreinforced constmctions, but since the 1980s the direction has been toward offering only reinforced membranes. The membrane thickness typically mns from 0.8—1.5 mm and widths typically in the range of 1.5—4.6 m. 

Polyether Polyols. Polyether polyols are addition products derived from cyclic ethers (Table 4). The alkylene oxide polymerisation is usually initiated by alkah hydroxides, especially potassium hydroxide. In the base-catalysed polymerisation of propylene oxide, some rearrangement occurs to give aHyl alcohol. Further reaction of aHyl alcohol with propylene oxide produces a monofunctional alcohol. Therefore, polyether polyols derived from propylene oxide are not truly diftmctional. By using sine hexacyano cobaltate as catalyst, a more diftmctional polyol is obtained (20). Olin has introduced the diftmctional polyether polyols under the trade name POLY-L. Trichlorobutylene oxide-derived polyether polyols are useful as reactive fire retardants. Poly(tetramethylene glycol) (PTMG) is produced in the acid-catalysed homopolymerisation of tetrahydrofuran. Copolymers derived from tetrahydrofuran and ethylene oxide are also produced. 

Chain transfer also occurs to the emulsifying agents, leading to their permanent iacorporation iato the product. Chain transfer to aldehydes, which may be formed as a result of the hydrolysis of the vinyl acetate monomer, tends to lower the molecular weight and slow the polymerisation rate because of the lower activity of the radical that is formed. Thus, the presence of acetaldehyde condensates as a poly(vinyl alcohol) impurity strongly retards polymerisation (91). Some of the initiators such as lauryl peroxide are also chain-transfer agents and lower the molecular weight of the product. 

Investigation has shown that chain transfer to polymer occurs predominantly on the acetate methyl group in preference to the chain backbone one estimate of the magnitude of the predominance is 40-fold (92,93). The number of branches per molecule of poly(vinyl acetate) polymerised at 60°C is ca 3, at 80% conversion. It rises rapidly thereafter and is ca 15 at 95% conversion and 1-2 x lO" number-average degrees of polymerisation. 

Poly(viayl alcohol) (PVA), a polyhydroxy polymer, is the largest-volume synthetic, water-soluble resin produced in the world. It is commercially manufactured by the hydrolysis of poly(vinyl acetate), because monomeric vinyl alcohol caimot be obtained in quantities and purity that makes polymerisation to poly(vinyl alcohol) feasible (1 3). 

The thermoplastic or thermoset nature of the resin in the colorant—resin matrix is also important. For thermoplastics, the polymerisation reaction is completed, the materials are processed at or close to their melting points, and scrap may be reground and remolded, eg, polyethylene, propjiene, poly(vinyl chloride), acetal resins (qv), acryhcs, ABS, nylons, ceUulosics, and polystyrene (see Olefin polymers Vinyl polymers Acrylic ester polymers Polyamides Cellulose ESTERS Styrene polymers). In the case of thermoset resins, the chemical reaction is only partially complete when the colorants are added and is concluded when the resin is molded. The result is a nonmeltable cross-linked resin that caimot be reworked, eg, epoxy resins (qv), urea—formaldehyde, melamine—formaldehyde, phenoHcs, and thermoset polyesters (qv) (see Amino resins and plastics Phenolic resins). 

The terminal double bond is active with respect to polymerisation, whereas the internal unsaturation remains in the resulting terpolymer as a pendent location for sulfur vulcanisation. The polymer is poly(ethylene- (9-prop5iene- (9-l,4-hexadiene) [25038-37-3]. 

In addition polymerisation a simple, low molecular weight molecule, referred to in this context as a monomer, which possesses a double bond, is induced to break the double bond and the resulting free valences are able to join up to other similar molecules. For example poly(vinyl chloride) is produced by the double bonds of vinyl chloride molecules opening up and linking together (Figure 2.1). 

A mass of polymer will contain a large number of individual molecules which will vary in their molecular size. This will occur in the case, for example, of free-radically polymerised polymers because of the somewhat random occurrence of ehain termination reactions and in the case of condensation polymers because of the random nature of the chain growth. There will thus be a distribution of molecular weights the system is said to be poly disperse. 

There is much evidence that weak links are present in the chains of most polymer species. These weak points may be at a terminal position and arise from the specific mechanism of chain termination or may be non-terminal and arise from a momentary aberration in the modus operandi of the polymerisation reaction. Because of these weak points it is found that polyethylene, polytetrafluoroethylene and poly(vinyl chloride), to take just three well-known examples, have a much lower resistance to thermal degradation than low molecular weight analogues. For similar reasons polyacrylonitrile and natural rubber may degrade whilst being dissolved in suitable solvents. 

It was found that the amount of chlorine that could be removed (84-87%) was in close agreement to that predicted by Flory on statistical grounds for structure Figure 12.10(a). It is of interest to note that similar statistical calculations are of relevance in the cyclisation of natural rubber and in the formation of the poly(vinyl acetals) and ketals from poly(vinyl alcohol). Since the classical work of Marvel it has been shown by diverse techniques that head-to-tail structures are almost invariably formed in addition polymerisations. 

Poly(vinyl chloride) is commercially available in the form of aqueous colloidal dispersions (latices). They are the uncoagulated products of emulsion polymerisation process and are used to coat or impregnate textiles and paper. The individual particles are somewhat less than 1 p,m in diameter. The latex may be coagulated by concentrated acids, polyvalent cations and by dehydration with water-miscible liquids. 

Since poly(vinyl acetate) is usually used in an emulsion form, the emulsion polymerisation process is commonly used. In a typical system, approximately equal quantities of vinyl acetate and water are stirred together in the presence of a suitable colloid-emulsifier system, such as poly(vinyl alcohol) and sodium lauryl sulphate, and a water-soluble initiator such as potassium persulphate. 

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