Layers passive

Gerisoher H 1990 On the interpretation of photoeleotroohemioal experiments with passive layers on metals Corr. Sc/. 31 81... 

The effectiveness of anodic metliods can vary considerably and is mainly detennined by tlie protective nature of tlie passive layer fonned. 

Dopant species can be codeposited with the Si02 by introducing small amounts of the dopants in hydride or haUde form. P-doped Si02, called P-glass, functions as an insulator between polysiUcon gates and the top metallisation layer of ICs. It is also used as a final passivation layer over devices, and as agettering source (17). 

Step 11. If no additional metallisa tion layers are required, the substrate is covered with a passivation layer. If additional levels of metallisa tion are to be added to the stmcture, a blanket layer of a intermetal dielectric (IMD) is deposited. The resist is deposited, patterned (mask 5), and vias down to the Al in the first metal layer are etched. Steps 10 and 11 are repeated to form the second metal layer. 

Hydrogenis prevented from forming a passivating layer on the surface by an oxidant additive which also oxidizes ferrous iron to ferric iron. Ferric phosphate then precipitates as sludge away from the metal surface. Depending on bath parameters, tertiary iron phosphate may also deposit and ferrous iron can be incorporated into the crystal lattice. When other metals are included in the bath, these are also incorporated at distinct levels to generate species that can be written as Zn2Me(P0 2> where Me can represent Ni, Mn, Ca, Mg, or Fe. 

Stainless steel develops a passive protective layer (<5-nm thick) of chromium oxide [1118-57-3] which must be maintained or permitted to rebuild after it is removed by product flow or cleaning. The passive layer may be removed by electric current flow across the surface as a result of dissinulat metals being in contact. The creation of an electrolytic cell with subsequent current flow and corrosion has to be avoided in constmction. Corrosion may occur in welds, between dissimilar materials, at points under stress, and in places where the passive layer is removed it may be caused by food material, residues, cleaning solutions, and bmshes on material surfaces (see CORROSION AND CORROSION CONTROL). 

Polyimides, both photodefinable and nonphotodefinable, are coming iato iacreased use. AppHcatioas iaclude planarizing iatedayer dielectrics oa iategrated circuits and for interconnects, passivation layers, thermal and mechanical stress buffers ia packagiag, alpha particle barriers oa memory devices, and ion implantation (qv) and dry etching masks. 

Fig. 3.22. Depth profile of a passivation layer on high-purity chromium. The 0 layer is on the top, the 0 layer at the interface with the metal.

Fig. 3.24. Di rect-imaging mode SIMS image of a passivation layer on a niobium alloy [3.54], Boron enrichment at the interface is not visible with EPMA. Measurement time 10 s image diameter 150 pm primary ions OJ primary energy 5.5 keV.

After the inherent hazards are reduced, layers of protection are frequently used to protect the receptors of the hazard—the public, the environment, workers, other processes, or the process itself (Figure 1.1). In the strictest sense, one could argue that the definition of inherently safer applies only to elimination or reduction of the hazard. In the broad sense, the strength of a layer of protection can be improved by features that are permanent and inseparable from that layer. Thus, layers of protection can be classified into three categories, listed in decreasing order of reliability passive, active, and procedural. A passive layer of protection can be described as inherently safer than an active... 

They induce formation of a thick corrosion product, which form a passive layer. 

Items of plant fabricated from stainless steels should be inspected before first use and after any maintenance work or unplanned shutdown. All materials that rely for their corrosion resistance on the presence of an oxide or similar passive layer are susceptible to localized attack where that layer is absent or damaged. Damage is most commonly caused by scratching, metallic contamination (nearby grinding or touching with ferrous tools), embedding of grit and weld spatter. 

Hatch, G. B., Maximum Self-generated Anodic Current Density as an Inhibitor Pitting Index , III. State Water Surv., Circ. No. 91, 24 (1966) C.A., 66, 8l8l4f Herbsleb, G., Pitting Corrosion on Metals with Elearon-conductive Passive Layers , tVerksl. Korros., 17, 649 (1966) C.A., 66, 5337m ... 

Pitting corrosion always remains a worthy subject for study, particularly with reference to mechanism, and the problem conveniently divides into aspects of initiation and growth. For 6061 alloy in synthetic seawater, given sufficient time, pit initiation and growth will occur at potentials at or slightly above the repassivition potential . In an electrochemical study, it was found that chloride ions attack the passive layer as a chemical reaction partner so that the initiation process becomes one of cooperative chemical and electrochemical effects . 

Corrosion of the positive grid [Eq. (28)1 occurs equivalent to about 1 mA/lOOAh at open-circuit voltage and intact passivation layer. It depends on electrode potential, and is at minimum about 40-80mV above the PbS04/Pb02 equilibrium potential. The corrosion rate depends furthermore to some extent on alloy composition and is increased with high anti-monial alloys,... 

Lead can be used, because the corrosion itself forms a rather dense passivating layer of lead dioxide that protects the underlying material against fast corrosion [28]. If foreign metals like copper are used they have to be covered thoroughly by a dense layer of lead. 

This is only possible because lithium forms a passive layer in solutions containing higher amounts of caustic [17, 18]. 

In acidic electrolytes only lead, because it forms passive layers on the active surfaces, has proven sufficiently chemically stable to produce durable storage batteries. In contrast, in alkaline medium there are several substances basically suitable as electrode materials nickel hydroxide, silver oxide, and manganese dioxide as positive active materials may be combined with zinc, cadmium, iron, or metal hydrides. In each case potassium hydroxide is the electrolyte, at a concentration — depending on battery systems and application — in the range of 1.15 - 1,45 gem"3. Several elec-... 

It is now well established that in lithium batteries (including lithium-ion batteries) containing either liquid or polymer electrolytes, the anode is always covered by a passivating layer called the SEI. However, the chemical and electrochemical formation reactions and properties of this layer are as yet not well understood. In this section we discuss the electrode surface and SEI characterizations, film formation reactions (chemical and electrochemical), and other phenomena taking place at the lithium or lithium-alloy anode, and at the Li. C6 anode/electrolyte interface in both liquid and polymer-electrolyte batteries. We focus on the lithium anode but the theoretical considerations are common to all alkali-metal anodes. We address also the initial electrochemical formation steps of the SEI, the role of the solvated-electron rate constant in the selection of SEI-building materials (precursors), and the correlation between SEI properties and battery quality and performance. 

It was concluded [93, 94J that, on long cycling of the lithium-ion battery, the passivating layer on the carbon anode becomes thicker and more resistive, and is responsible, in part, for capacity loss. 

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