Nickel alloys oxides

Chromenes Chrome-nickel alloys Chrome-nickel steels Chrome nitrate Chrome ore Chrome oxide greens Chrome plating Chrome tanning Chrome-tin... 

In atomization, a stream of molten metal is stmck with air or water jets. The particles formed are collected, sieved, and aimealed. This is the most common commercial method in use for all powders. Reduction of iron oxides or other compounds in soHd or gaseous media gives sponge iron or hydrogen-reduced mill scale. Decomposition of Hquid or gaseous metal carbonyls (qv) (iron or nickel) yields a fine powder (see Nickel and nickel alloys). Electrolytic deposition from molten salts or solutions either gives powder direcdy, or an adherent mass that has to be mechanically comminuted. 

Hard plating is noted for its excellent hardness, wear resistance, and low coefficient of friction. Decorative plating retains its brilliance because air exposure immediately forms a thin, invisible protective oxide film. The chromium is not appHed directiy to the surface of the base metal but rather over a nickel (see Nickel and nickel alloys) plate, which in turn is laid over a copper (qv) plate. Because the chromium plate is not free of cracks, pores, and similar imperfections, the intermediate nickel layer must provide the basic protection. Indeed, optimum performance is obtained when a controlled but high density (40—80 microcrack intersections per linear millimeter) of microcracks is achieved in the chromium lea ding to reduced local galvanic current density at the imperfections and increased cathode polarization. A duplex nickel layer containing small amounts of sulfur is generally used. In addition to... 

An especially insidious type of corrosion is localized corrosion (1—3,5) which occurs at distinct sites on the surface of a metal while the remainder of the metal is either not attacked or attacked much more slowly. Localized corrosion is usually seen on metals that are passivated, ie, protected from corrosion by oxide films, and occurs as a result of the breakdown of the oxide film. Generally the oxide film breakdown requires the presence of an aggressive anion, the most common of which is chloride. Localized corrosion can cause considerable damage to a metal stmcture without the metal exhibiting any appreciable loss in weight. Localized corrosion occurs on a number of technologically important materials such as stainless steels, nickel-base alloys, aluminum, titanium, and copper (see Aluminumand ALUMINUM ALLOYS Nickel AND nickel alloys Steel and Titaniumand titanium alloys). 

Because oxides are usually quite brittle at the temperatures encountered on a turbine blade surface, they can crack, especially when the temperature of the blade changes and differential thermal contraction and expansion stresses are set up between alloy and oxide. These can act as ideal nucleation centres for thermal fatigue cracks and, because oxide layers in nickel alloys are stuck well to the underlying alloy (they would be useless if they were not), the crack can spread into the alloy itself (Fig. 22.3). The properties of the oxide film are thus very important in affecting the fatigue properties of the whole component. 

Green Rot-a corrosion product particular to nickel alloys and greenish in color that normally results from carburization and oxidation of certain nickel alloys at temperatures around 1000 C (1832°F). 

The use of equipment close to the temperature at wliich the material was diffusion treated will result in continuing diffusion of chromium, aluminum etc., into the substrate, thus depleting chromium with consequent loss in oxidation and corrosion resistance. For aluminum, this effect is noticeable above 700°C in steels, and above 900°C in nickel alloys. For chromium, the effect is pronounced above 850°C for steels and above 950°C for nickel alloys. 

Clean sodium (0.19 g), free of paraffin or petroleum residues, is dissolved in deuterium oxide (1.2 ml) and Raney nickel alloy (0.25 g) is added in small portions over 8 min while maintaining the temperature at about 50°. When the addition is complete, the supernatant is poured off and the catalyst is washed by decantation with deuterium oxide (3x2 ml) followed by methanol-OD (2x1 ml). The catalyst should be prepared fresh as needed and the preparation carried out as rapidly as possible. 

Sulfidation is analogous, but catastrophic sulfidation is common because of the generally lower melting points of sulfides than corresponding oxide. This is especially true in the case of nickel alloys, when a nickel/nickel sulfide eutectic is formed. 

Sulfur oxides produce sulphurous/sulfuric acid. Because oxygen and halides are often also present, high-nickel alloys are required. 

The effects on oxidation resistance of copper as a result of adding varying amounts of one or more of aluminium, beryllium, chromium, manganese, silicon, zirconium are described in a number of papers Other authors have investigated the oxidation of copper-zincand copper-nickel alloys , the oxidation of copper and copper-gold alloys in carbon dioxide at 1 000°C and the internal oxidation of various alloys ". ... 

Nickel alloys which rely on nobility for their corrosion resistance, viz. Ni-Cu and Ni-Mo alloys in acidic solution, do not usually pit in these circumstances. It should be noted, however, that the Ni-Cu alloy Monel 400 normally forms a protective oxide film in neutral and alkaline solutions, and this is of particular significance with regard to its corrosion resistance to... 

The resistance of nickel to oxidation may be modified considerably by alloying, although the rate of oxidation still in general obeys a parabolic rate... 

Table 7.15 Alloying factor of oxidation for nickel alloys ...

There are no significant high-temperature applications for alloys of nickel with iron. The scales formed in air consist of nickel oxide and iron oxide and the latter is usually present in the form of the spinel, NiO-FejOj . In the case of the more dilute nickel alloys, internal oxidation of nickel was Observed S. Substitution of a substantial proportion of nickel by iron results in a deterioration in the oxidation resistance of nickel-chromium... 

In general, greatly reduced rates of attack are observed for impure or dilute nickel alloys compared with pure nickel when exposed to SO2 + O2 atmospheres. Haflan et al. have attributed this to the segregation of impurities at the sulphide/oxide interface causing breakup of the sulphide network. For example in the case of silicon additions, it has been shown that silicates form and it has been proposed that these alter the wetting characteristics of the sulphide and prevent the establishment of an interconnected sulphide network. 

In the gas-cooled reactor, reaction.between the coolant and the moderator results in formation of a proportion of carbon monoxide in the atmosphere. This gas can be carburising to nickel-base alloys but the results of tests in which CO2 was allowed to react with graphite in the furnace indicate that the attack on high-nickel alloys is slight, even at moderately high temperatures and is still mainly due to simple oxidation. 

Metal dusting usually occurs in high carbon activity environments combined with a low oxygen partial pressure where carburisation and graphi-tisation occur. Usually pits develop which contain a mixture of carbon, carbides, oxide and metal (Fig. 7.52). Hochmann" proposed that dusting occurs as the result of metastable carbide formation in the high carbon activity gas mixture which subsequently breaks down into metal plus free carbon. The dependence of the corrosion resistance of these nickel alloys on the protective oxide him has been described accelerated or internal oxidation occurs only under conditions that either prevent the formation, or lead to the disruption, of this him. In many petrochemical applications the pO is too low to permit chromia formation (ethylene furnaces for example) so that additions of silicon" or aluminium are commonly made to alloys to improve carburisation resistance (Fig. 7.53). 

Only copper can be electropolished in such a simple solution, but by minor modification other metals can be treated. Such modifications include (a) increasing the acidity, or (b) increasing the oxidant level for aluminium, iron and steel, nickel alloys etc ... 

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