Systems monomer-initiator

This review covered recent developments in the synthesis of branched (star, comb, graft, and hyperbranched) polymers by cationic polymerization. It should be noted that although current examples in some areas may be limited, the general synthetic strategies presented could be extended to other monomers, initiating systems etc. Particularly promising areas to obtain materials formerly unavailable by conventional techniques are heteroarm star-block copolymers and hyperbranched polymers. Even without further examples the number and variety of well-defined branched polymers obtained by cationic polymerization should convince the reader that cationic polymerization has become one of the most important methods in branched polymer synthesis in terms of scope, versatility, and utility. 

NR and synthetic diene based elastomers are a very versatile material for grafting. Chain transfer grafting may be carried out by means of a functionalized monomer-initiator system in a rubber solution, in the latex phase, in swollen rubber or during vulcanization. The chain transfer can be accompanied in diene-based polymers by addition reactions involving both the starting radicals and growing polymer radicals [217]. 

This equation states that the over-all rate of polymerization is proportional to the monomer concentration and to the square root of the initiator concentration. This has been found to be correct in a number of monomer-initiator systems, for example, in the methyl methacrylate plus azo-bis-isobutyronitrile system and in styrene plus benzoyl peroxide. Figure 15-9 shows a plot of rate of polymerization versus the square root of the initiator concentration for the case of the styrene-benzoyl peroxide combination, and the resulting straight line is in conformity with the equation. 

Genuine termination reactions are relatively infrequent in cationic vinyl polymerizations, and this is in sharp contrast to transfer to monomer reactions. They can occur, however, with certain monomer-initiator systems via the initiator, the monomer or the polymer. 

The retrogradation of the dissociation equilibrium is brought about by addition to the reaction medium of common ion salts whose cation is inert toward the polymerization system. As for the nature of the counterions, those that bring about a certain covalency of the active centers are preferred. Addition of a weak nucleophile is also an efficient means to curb the reactivity of carbocations. The following systems (monomer, initiating system, solvent) qualify, more or less perfectly, for the category of living polymerizations ... 

In cationic polymerization the active species is the ion which is formed by the addition of a proton from the initiator system to a monomer. For vinyl monomers the type of substituents which promote this type of polymerization are those which are electron supplying, like alkyl, 1,1-dialkyl, aryl, and alkoxy. Isobutylene and a-methyl styrene are examples of monomers which have been polymerized via cationic intermediates. 

Emulsion Process. The emulsion polymerization process utilizes water as a continuous phase with the reactants suspended as microscopic particles. This low viscosity system allows facile mixing and heat transfer for control purposes. An emulsifier is generally employed to stabilize the water insoluble monomers and other reactants, and to prevent reactor fouling. With SAN the system is composed of water, monomers, chain-transfer agents for molecular weight control, emulsifiers, and initiators. Both batch and semibatch processes are employed. Copolymerization is normally carried out at 60 to 100°C to conversions of - 97%. Lower temperature polymerization can be achieved with redox-initiator systems (51). 

Residual monomers in the latex are avoided either by effectively reacting the monomers to polymer or by physical or chemical removal. The use of tert-huty peroxypivalate as a second initiator toward the end of the polymeri2ation or the use of mixed initiator systems of K2S20g and tert-huty peroxyben2oate (56) effectively increases final conversion and decreases residual monomer levels. Spray devolatili2ation of hot latex under reduced pressure has been claimed to be effective (56). Residual acrylonitrile also can be reduced by postreaction with a number of agents such as monoamines (57) and dialkylamines (58), ammonium—alkali metal sulfites (59), unsaturated fatty acids or their glycerides (60,61), their aldehydes, esters of olefinic alcohols, cyanuric acid (62,63), andmyrcene (64). 

Acryhc stmctural adhesives have been modified by elastomers in order to obtain a phase-separated, toughened system. A significant contribution in this technology has been made in which acryhc adhesives were modified by the addition of chlorosulfonated polyethylene to obtain a phase-separated stmctural adhesive (11). Such adhesives also contain methyl methacrylate, glacial methacrylic acid, and cross-linkers such as ethylene glycol dimethacrylate [97-90-5]. The polymerization initiation system, which includes cumene hydroperoxide, N,1S7-dimethyl- -toluidine, and saccharin, can be apphed to the adherend surface as a primer, or it can be formulated as the second part of a two-part adhesive. Modification of cyanoacrylates using elastomers has also been attempted copolymers of acrylonitrile, butadiene, and styrene ethylene copolymers with methylacrylate or copolymers of methacrylates with butadiene and styrene have been used. However, because of the extreme reactivity of the monomer, modification of cyanoacrylate adhesives is very difficult and material purity is essential in order to be able to modify the cyanoacrylate without causing premature reaction. 

Wheieas the BPO—DMA ledox system works well for curing of unsaturated polyester blends, it is not a very effective system for initiating vinyl monomer polymerizations, and therefore it generally is not used in such appHcations (34). However, combinations of amines (eg, DMA) and acyl sulfonyl peroxides (eg, ACSP) are very effective initiator systems at 0°C for high conversion suspension polymerizations of vinyl chloride (35). BPO has also been used in combination with ferrous ammonium sulfate to initiate emulsion polymerizations of vinyl monomers via a redox reaction (36). 

The reactions of alkyl hydroperoxides with ferrous ion (eq. 11) generate alkoxy radicals. These free-radical initiator systems are used industrially for the emulsion polymerization and copolymerization of vinyl monomers, eg, butadiene—styrene. The use of hydroperoxides in the presence of transition-metal ions to synthesize a large variety of products has been reviewed (48,51). 

Emulsion Polymerization. Poly(vinyl acetate)-based emulsion polymers are produced by the polymerization of an emulsified monomer through free-radicals generated by an initiator system. Descriptions of the technology may be found in several references (35—39). 

Monomer 2 Initiating system Solvent Temperature, °C References... 

The reaction is considerably modified if the so-called emulsion polymerisation technique is used. In this process the reaction mixture contains about 5% soap and a water-soluble initiator system. The monomer, water, initiator, soap and other ingredients are stirred in the reaction vessel. The monomer forms into droplets which are emulsified by some of the soap molecules. Excess soap aggregates into micelles, of about 100 molecules, in which the polar ends of the soap molecules are turned outwards towards the water whilst the non-polar hydrocarbon ends are turned inwards (Figure 2.17). 

Aromatic tertiary amines ean also be used as part of the initiator system [58]. Glyeidyl methaerylate or methaerylie aeid have been used to hybridize acrylie adhesives based on this eure ehemistry with epoxies [59]. The epoxy funetionality is reaetive with the earboxylie aeid groups on the monomer. 

Organic peroxide-aromatic tertiary amine system is a well-known organic redox system 1]. The typical examples are benzoyl peroxide(BPO)-N,N-dimethylani-line(DMA) and BPO-DMT(N,N-dimethyl-p-toluidine) systems. The binary initiation system has been used in vinyl polymerization in dental acrylic resins and composite resins [2] and in bone cement [3]. Many papers have reported the initiation reaction of these systems for several decades, but the initiation mechanism is still not unified and in controversy [4,5]. Another kind of organic redox system consists of organic hydroperoxide and an aromatic tertiary amine system such as cumene hydroperoxide(CHP)-DMT is used in anaerobic adhesives [6]. Much less attention has been paid to this redox system and its initiation mechanism. A water-soluble peroxide such as persulfate and amine systems have been used in industrial aqueous solution and emulsion polymerization [7-10], yet the initiation mechanism has not been proposed in detail until recently [5]. In order to clarify the structural effect of peroxides and amines including functional monomers containing an amino group, a polymerizable amine, on the redox-initiated polymerization of vinyl monomers and its initiation mechanism, a series of studies have been carried out in our laboratory. 

A substantial number of photo-induced charge transfer polymerizations have been known to proceed through N-vinylcarbazole (VCZ) as an electron-donor monomer, but much less attention was paid to the polymerization of acrylic monomer as an electron receptor in the presence of amine as donor. The photo-induced charge-transfer polymerization of electron-attracting monomers, such as methyl acrylate(MA) and acrylonitrile (AN), have been recently studied [4]. In this paper, some results of our research on the reaction mechanism of vinyl polymerization with amine in redox and photo-induced charge transfer initiation systems are reviewed. 

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