Metallocene polyethylene polypropylene

Metallocene Polyethylene Polypropylene Polyvinyl chloride Other vinyl polymers... 

In the last few years, some new materials have emerged as base materials for CPOF [17,18]. Examples are ethylene-styrene interpolymers, metallocene polyethylenes, polypropylene foams, and blends of different POs. 

With the fast developments in the plastic industry, some of the lesser known plastics will either find future usage or already be used for devices, general medical instruments and apparatus or as implant aids. Certain plastics now involve alloys, i.e. mixtures of thermoplastics, and thermoplastic and thermoset resins. Improvements in what were the economic five plastics, i.e. polyethylenes, polypropylenes, polyvinylchlorides, polystyrenes and polyesters, are constantly occurring. Use of metallocene catalysts is likely to produce plastics of a controlled chain length. 

Polyethylene, LI7IVID/HDPE Polypropylene, Metallocene upgrade Polypropylene, Sheripol Polypropylene, Spherizone Polyethylene, HOPE... 

The improved control over the polymer structure offered by these catalysts offers the polymer producer a significantly greater ability to tailor the polymer to the end-user requirements. Polymer research with metallocene catalysts continues, so more advances can be expected for polyethylene, polypropylene, and other polyolefins. 

Metallocene catalysts have been applied to a number of key product families across the chemical industry. Today, polyolefins and styrenics are either commercial or in development with additional polymers and specialty chemicals in the R D pipeline. The work in polyolefins has focussed on polyethylene, polypropylene (isotactic, syndiotactic, and atactic), and cyclic olefins. 

Metallocene-catalyzed polyolefins represent the latest wave of developments in the history of the polyolefin industry. These catalyst systems have been applied to a number of key product families across the chemical industry including polyethylene, polypropylene, cyclic olefins, styrenics, and specialty chemicals. Activity in the various metallocene technologies is proceeding on a global basis, with many participants already involved in alliance arrangements. 

The focus of commercial research as of the mid-1990s is on catalysts that give desired and tailored polymer properties for improved processing. Development of metallocene catalyst systems is an example. Exxon, Dow, and Union Carbide are carrying out extensive research on this catalyst system for the production of polyethylene and polypropylene. 

Since the last edition several new materials have been aimounced. Many of these are based on metallocene catalyst technology. Besides the more obvious materials such as metallocene-catalysed polyethylene and polypropylene these also include syndiotactic polystyrenes, ethylene-styrene copolymers and cycloolefin polymers. Developments also continue with condensation polymers with several new polyester-type materials of interest for bottle-blowing and/or degradable plastics. New phenolic-type resins have also been announced. As with previous editions I have tried to explain the properties of these new materials in terms of their structure and morphology involving the principles laid down in the earlier chapters. 

In the polymer filed, new-generation metallocenes, which are currently used in many polyethylene and polypropylene processes, can polymerize proplylene in two different modes alternating blocks of rigid isotactic and flexible atactic. These new developments and other changes and approaches related to polymerization are noted in Chapters 11 and 12. 

With the exception of LDPE, polyolefins like other polyethylenes and polypropylene, which represent the largest amount of vinyl-type polymers produced in the world, are neither synthesized by radical nor by classical ionic polymerisation processes. Different types of polymerisation catalysts are in use for these purposes. The Cr-based Phillips catalyst, Ziegler-Natta type catalysts, metallocene or other more recently discovered catalysts, including late transition metal catalysts, are all characterized by their propagation step where the olefin monomer inserts into a carbon-transition metal link. ... 

Transition metal catalysis plays a key role in the polyolefin industry. The discovery by Ziegler and Natta of the coordination polymerization of ethylene, propylene, and other non-polar a-olefins using titanium-based catalysts, revolutionized the industry. These catalysts, along with titanium- and zirconium-based metallocene systems and aluminum cocatalysts, are still the workhorse in the manufacture of commodity polyolefin materials such as polyethylene and polypropylene [3-6],... 

UNIPOL [Union Carbide Polymerization] A process for polymerizing ethylene to polyethylene, and propylene to polypropylene. It is a low-pressure, gas-phase, fluidized-bed process, in contrast to the Ziegler-Natta process, which is conducted in the liquid phase. The catalyst powder is continuously added to the bed and the granular product is continuously withdrawn. A co-monomer such as 1-butene is normally used. The polyethylene process was developed by F. J. Karol and his colleagues at Union Carbide Corporation the polypropylene process was developed jointly with the Shell Chemical Company. The development of the ethylene process started in the mid 1960s, the propylene process was first commercialized in 1983. It is currently used under license by 75 producers in 26 countries, in a total of 96 reactors with a combined capacity of over 12 million tonnes/y. It is now available through Univation, the joint licensing subsidiary of Union Carbide and Exxon Chemical. A supported metallocene catalyst is used today. 

In recent years metallocene catalysts have been introduced into low-pressure gas-phase-, solution-, and slurry-processes to manufacture polyethylene and polypropylene. The new technology extends not only the range of conventional materials but generates new speciality polymers. Some companies have also retro-fitted high-pressure reactors to make use of the advantages of metallocene catalysts. 

Block copolymers can be produced from terminally borane-containing polyolefins. These borane-containing POs can be synthesized by the metallocene-catalyzed (co)polymerization of olefin(s) monomer with 9-BBN as a chain transfer agent or by the metallocene catalyzed copolymerization of olefins with allyl-9-BBN [55,56], as referred to above. Alternatively, borane-containing POs were prepared by hydroboration of terminally unsaturated PO, for instance, terminally vinyl PE and terminally vinylidene PP [33-35,57]. Such method could produce diblock copolymers, such as polyethylene-block-poly(methyl methacrylate) (PE-fo-PMMA), polypropylene-foZock-poly(methyl methacrylate) (PP-fc-PMMA), polypropylene-foZock-poly(butyl methacrylate) (PP-fc-PBMA), and PP-fc-PS. 

Polyethylene and polypropylene (metallocenes). Metallocenes of different types are being used in a variety of commercial processes to make polymers with different properties than traditional Ziegler-Natta catalysts. The metallocene catalysts can be optimized for chain length and sterochemical control of the product polymer. 

It should be mentioned that many of the requirements necessary for the economic production of polyethylene and polypropylene have been achieved. However, catalysts of greater activity and of greater selectivity in the production of polymers and copolymers can be anticipated. This is of prime concern to alkene polymerisation processes in the presence of single-site metallocene catalysts. Such catalysts, undoubtedly of great scientific and commercial importance, have been developed on a large scale within recent years [29,30],... 

The Mw/Mn ratio is usually equal to 5-10 for polyethylene [49,64,66,67, 123,244-247], A much lower polydispersity is displayed by polymers obtained in polymerisation with homogeneous metallocene catalysts the Mw/Mn ratio usually does not significantly exceed a value of 2 [22,95,101,112,138,140], By polymerising propylene with soluble vanadium-based Ziegler-Natta catalysts at low temperature, a very narrow molecular weight distribution of the polypropylene has been found (the Mw/Mn ratio usually reaches values of 1.15-1.25) and a linear increase in its Mn with time has been observed, indicating a noticeable living character of the polymerisation [75,76,241],... 

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