Melamine-formaldehyde resins coatings

Magnetic tapes are usually coated with coatings from solvents, such as methyl ethyl ketone, methyl isobutyl ketone, and toluene. Aqueous replacements can eliminate all or nearly all of the solvents.352 One system used iron oxide in a blend of a polyurethane and ethylene-vinyl chloride copolymer emulsions thickened with hydroxyethyl cellulose, which was cross-linked with a melamine-formaldehyde resin. Coating was done at line speeds of 100 m/min. The whole system proved to be 15% cheaper than coating from solvent. In another system, traces of methanol are evolved on drying and would have to be captured. This replaces a line where 600 kg/h of solvent would have to be recovered and recycled. 

Urea—formaldehyde resins are also used as mol ding compounds and as wet strength additives for paper products. Melamine—formaldehyde resins find use in decorative laminates, thermoset surface coatings, and mol ding compounds such as dinnerware. 

Melamine—Formaldehyde Resins. The most versatile textile-finishing resins are the melamine—formaldehyde resins. They provide wash-and-wear properties to ceUulosic fabrics, and enhance the wash durabiHty of flame-retardant finishes. Butylated melamine —formaldehyde resins of the type used in surface coatings may be used in textile printing-ink formulations. A typical textile melamine resin is the dimethyl ether of trimethylolmelamine [1852-22-8] which can be prepared as follows ... 

Some of the chemicals mentioned above and others, such as chlorinated mbber or paraffin, antimony trioxide, calcium carbonate, calcium borate, pentaerythrithol, alumina trihydrate, titanium dioxide, and urea—melamine—formaldehyde resin, may be used to formulate fire retardant coatings. Many of these coatings are formulated in such a way that the films intumesce (expand) when exposed to fire, thus insulating the wood surface from further thermal exposure. Fire retardant coatings are mostly used for existing constmction. 

The term aminoplastics has been coined to cover a range of resinous polymers produced by interaction of amines or amides with aldehydes. Of the various polymers of this type that have been produced there are two of current commercial importance in the field of plastics, the urea-formaldehyde and the melamine-formaldehyde resins. There has in the past also been some commercial interest in aniline-formaldehyde resins and in systems containing thiourea but today these are of little or no importance. Melamine-phenol-formaldehyde resins have also been introduced for use in moulding powders, and benzoguanamine-based resins are used for surface coating applications. 

Melamine (I,3,5-triamino-2,4,6-triazine) was first prepared by Liebig in 1835. For a hundred years the material remained no more than a laboratory curiosity until Henkel patented the production of resins by condensation with formaldehyde. Today large quantities of melamine-formaldehyde resins are used in the manufacture of moulding compositions, laminates, adhesives, surface coatings and other applications. Although in many respects superior in properties to the urea-based resins they are also significantly more expensive. 

The industrial production and application of reactive and non-reactive microgels in organic coatings such as binders or components of binders, e.g. together with, e.g. acrylic and/or melamine/formaldehyde resins, especially for automotive coatings, was reported in a number of publications between 1980 and... 

Other NAD microspheres are composed of styrene, MMA, hydroxyethyl acrylate, acrylic acid and acrylonitrile and are blended with acrylic copolymers and melamine/formaldehyde resins [341,342]. Particles of this polymer are used as rheology modifiers to prevent sagging in automotive coatings and for controlling the orientation of metal flake pigments. 

Isocyanate and melamine-formaldehyde resins are commonly used as crosslinkers in automotive coatings. 

Another use of urea is for resins, which are used in numerous applications including plastics, adhesives, moldings, laminates, plywood, particleboard, textiles, and coatings. Resins are organic liquid substances exuded from plants that harden on exposure to air. The term now includes numerous synthetically produced resins. Urea resins are thermosetting, which means they harden when heated, often with the aid of a catalyst. The polymerization of urea and formaldehyde produces urea-formaldehyde resins, which is the second most abundant use of urea. Urea is dehydrated to melamine, which, when combined with formaldehyde, produces melamine-formaldehyde resins (Figure 96.2). Melamine resins tend to be harder and more heat-resistant than urea-formaldehyde resins. Melamine received widespread attention as the primary pet food and animal feed contaminant causing numerous cat and dog deaths in early... 

At an optimum addition level of only 1.5 w t %, nano-size magnesium-aluminum LDHs have been shown to enhance char formation and fire-resisting properties in flame-retarding coatings, based on an intumescent formulation of ammonium polyphosphate, pentaerythritol, and melamine.89 The coating material comprised a mixture of acrylate resin, melamine formaldehyde resin, and silicone resin with titanium dioxide and solvent. It was reported that the nano-LDH could catalyze the esterification reaction between ammonium polyphosphate and pentaerythritol greatly increasing carbon content and char cross-link density. 

In certain cases the acidity Melamine Formaldehyde resins (MF resins) or alkaline Polyurethane (also known us PU) resin (PUR resin) and alkali hardener (epoxy resin) can corrode or even totally dissolve the metallic pigments. In case of bronze pigments a color shift is possible. For these applications special metallic pigments are recommended, which are protected by an organic or inorganic coatings [14]. 

Fig. 2 The o-P.s lifetime in the cylindrical pore at room temperature as a function of pore radius. In the model curve AR - 0.19 nm is assumed. The experimental points represent the peak value of the lifetime tjp and average hydraulic radius R. The triangles denote silica gels, dots - Vycor glasses, squares - melamine formaldehyde resins, diamond - Vycor glass with dextrane coating...

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