Mechanical residual stress

Raman spectroscopy for mechanical residual stress measurements... 

Using flaw visuahzation system data the strength and fracture mechanics estimations are carried out in accordance with defect assessment regulatory procedure M-02-91 [5]. Recently, the additions had been included in the procedure, concerning interpretation of expert flaw visualization sysf em data, computer modelling, residual stresses, in-site properties of metal, methods of fracture analysis. 

Arzhaev A.I., Bougaenko S.E., Smirnov Yu.I., Aladinsky V V, Makhanev V.O., Saburov Yu. Residual stress modelling and analysis for INPP primary circuit pipeline welds. Transactions of the 14th Int. Conf. on Structural Mechanics in Reactor Technology (SMiRT 14), Lyon, 1997, Vol. 1, Div, B, pp. 345-352. 

Nondestmctive testing (qv) can iaclude any test that does not damage the plastic piece beyond its iatended use, such as visual and, ia some cases, mechanical tests. However, the term is normally used to describe x-ray, auclear source, ultrasonics, atomic emission, as well as some optical and infrared techniques for polymers. Nondestmctive testing is used to determine cracks, voids, inclusions, delamination, contamination, lack of cure, anisotropy, residual stresses, and defective bonds or welds in materials. 

A reasonably close match of thermal expansion of the coating and substrate over a wide temperature range to limit failure caused by residual stresses is desired for coatings. Because temperature gradients cause stress even in a weU-matched system, the mechanical properties, strength, and ductUity of the coating as well as the interfacial strength must be considered. 

Film Adhesion. The adhesion of an inorganic thin film to a surface depends on the deformation and fracture modes associated with the failure (4). The strength of the adhesion depends on the mechanical properties of the substrate surface, fracture toughness of the interfacial material, and the appHed stress. Adhesion failure can occur owiag to mechanical stressing, corrosion, or diffusion of interfacial species away from the interface. The failure can be exacerbated by residual stresses in the film, a low fracture toughness of the interfacial material, or the chemical and thermal environment or species in the substrate, such as gases, that can diffuse to the interface. 

Attack at welds due to bacteria is possible, but it is not nearly so common as is often supposed. Because of residual stresses, microstruc-tural irregularities, compositional variation, and surface irregularities, welds show a predisposition to corrode preferentially by most corrosion mechanisms. Attack is common along incompletely closed weld seams such as at butt welds in light-gauge stainless steel tubing (Fig. 6.9A and B). Attack at carbon steel welds may occur. Figure 6.10 shows a severely corroded carbon steel pipe from a service water sys-... 

Good wetting is of course not a sufficient criterion for good contact adhesion because it takes no account of the factors that influence the mechanical loss factor, C, in Eq. 8, nor does it account for residual stress development during cure. But aside from these factors, one might inquire into the validity of the correlation between practical contact adhesion and VEa beyond 0° contact angle , i.e. can any distinction be made based on VEa between different adhesives, all of which perfectly wet the adherend ... 

Marshall, D.B. and Evans, A.G., Measurement of adherence of residually stressed thin-films by indentation. I. Mechanics of interface delamination. J. Appl. Phys., 56(10), 2632-2638 (1984). 

It is not surprising that hardness is important because the mechanical toughness can be expected to decrease with increasing hardness, and the level of residual stress present will also depend on the hardness of the steel, especially for welded components. Thus, the important role of the microstructure in influencing susceptibility to stress-corrosion cracking is consistent with the observation that hardness levels are a good guide to stress-corrosion resistance, but they should not be used universally without due consideration of the specific alloy and the environment in which it is to be used. 

Such processing-induced residual stresses that influence properties as mechanical, physical, environmental, and aesthetic factors (which also exist in other materials like metals and ceramics) can have favorable or unfavorable effects, depending on the application of the load with respect to the direction of the stresses or orientation. 

Residual stresses and molecular orientation play an important role in the toughness enhancement of plastics, because toughness is primarily based on the mechanics of... 

Generally, a variety of mechanical deformation processes cause the nonuniform deformation that results in the formation of residual stresses. This nonhomogeneous deformation in a material is produced by the material s parameters, largely its process parameters such as the tool geometry and frictional characteristics. For example, the rolling of a strip can be accomplished by using relatively cold squeeze rolls. In the rolling process, parameters with a small roll diameter and little reduction produce deformation penetration that is shallow and close to the surface, whereas the interior of the strip remains almost undeformed. After the removal of the deformation forces and a complete... 

Another important mechanical property of a coating layer is the coefficient of thermal expansion (CTE). Residual stresses generated due to the differential thermal contraction between the composite constituents are extremely detrimental to the... 

Previous studies of the interphase/interlayer have mainly focused on the coefficient of thermal expansion (CTE) and residual thermal stresses. The importance of residual thermal stresses cannot be overemphasized in composites technology because the combination of dissimilar materials in a composite creates inevitably an interphase across which residual stresses are generated during fabrication and in service due to the difference in thermo-mechanical characteristics. The importance of an interlayer is clearly realized through its effects in altering the residual stress fields within the composite constituents. 

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