Large-scale chiral separation

Resolution of hydroxy lie compounds by chromatography. The chiral isocyanate is useful for large scale chromatographic separation of diastereomeric carbamates. The elution order is correlated with the structure and the stereochemistry. 

Combinatorial synthesis has been applied to the development of new chiral stationary phases (CSPs) for large-scale chromatographic separations, which are becoming increasingly important dne to the complexity of both synthesized as well as natural products. 

The enantiomer separation with the use of membranes is a promising technique, more convenient than traditional methods, due to its high processing capacity, continuous operation mode and low energy consumption allowing its use in a large scale enantiomer separation processes. Supported liquid membranes show high chiral selectivity, however they are not stable on the contrary, solid membranes with immobilized chiral carrier polymer are stable and therefore able to a durable enantiomer separation [100]. 

HPLC separations are one of the most important fields in the preparative resolution of enantiomers. The instrumentation improvements and the increasing choice of commercially available chiral stationary phases (CSPs) are some of the main reasons for the present significance of chromatographic resolutions at large-scale by HPLC. Proof of this interest can be seen in several reviews, and many chapters have in the past few years dealt with preparative applications of HPLC in the resolution of chiral compounds [19-23]. However, liquid chromatography has the attribute of being a batch technique and therefore is not totally convenient for production-scale, where continuous techniques are preferred by far. 

Since the first separation of enantiomers by SMB chromatography, described in 1992 [95], the technique has been shown to be a perfect alternative for preparative chiral resolutions [10, 21, 96, 97]. Although the initial investment in the instrumentation is quite high - and often prohibitive for small companies - the savings in solvent consumption and human power, as well as the increase in productivity, result in reduced production costs [21, 94, 98]. Therefore, the technique would be specially suitable when large-scale productions (>100 g) of pure enantiomers are needed. Despite the fact that SMB can produce enantiomers at very high enantiomeric excesses, it is sometimes convenient to couple it with another separation... 

Liquid-liquid extraction is a basic process already applied as a large-scale method. Usually, it does not require highly sophisticated devices, being very attractive for the preparative-scale separation of enantiomers. In this case, a chiral selector must be added to one of the liquid phases. This principle is common to some of the separation techniques described previously, such as CCC, CPC or supported-liquid membranes. In all of these, partition of the enantiomers of a mixture takes place thanks to their different affinity for the chiral additive in a given system of solvents. 

Ideal chiral selectors to be used in preparative separations should fulfil certain properties. In general, high loadability is one of the most interesting features for large-scale purposes, but high enantioselectivity, high chemical stability, low cost and broad applicability are also very important issues. None of these properties can be considered independently. 

A compromise among all the properties mentioned herein should be established, depending on the technique used and on the particular application. Preparative separation of enantiomers is still an open subject which requires further investigation in the search of new chiral selectors and techniques well adapted to large scale processes. 

Another important issue that must be considered in the development of CSPs for preparative separations is the solubility of enantiomers in the mobile phase. For example, the mixtures of hexane and polar solvents such as tetrahydrofuran, ethyl acetate, and 2-propanol typically used for normal-phase HPLC may not dissolve enough compound to overload the column. Since the selectivity of chiral recognition is strongly mobile phase-dependent, the development and optimization of the selector must be carried out in such a solvent that is well suited for the analytes. In contrast to analytical separations, separations on process scale do not require selectivity for a broad variety of racemates, since the unit often separates only a unique mixture of enantiomers. Therefore, a very high key-and-lock type selectivity, well known in the recognition of biosystems, would be most advantageous for the separation of a specific pair of enantiomers in large-scale production. 

In this chapter we will provide an overview of the application of membrane separations for chiral resolutions. As we will focus on physical separations, the use of membranes in kinetic (bio)resolutions will not be discussed. This chapter is intended to provide an impression, though not exhaustive, of the status of the development of membrane processes for chiral separations. The different options will be discussed on the basis of their applicability on a large scale. 

Preparative chromatography has been used for chiral separations for years, but examples of multi-kg separations (and hence larger ones) were rare until recently. The development of SMB techniques (both hardware and simulation software) has made major breakthroughs in this field. The ability of SMB as a development tool has allowed the pharmaceutical manufacturer to obtain kilo grams quantities of enantiopure drug substances as well benefit from the economics of large-scale production. 

The versatility of chiral stationary phases and its effecitve application in both analytical and large-scale enantioseparation has been discussed in the earlier book A Practical Approach to Chiral Separation by Liquid Chromatography" (Ed. G. Sub-ramanian, VCH 1994). This book aims to bring to the forefront the current development and sucessful application chiral separation techniques, thereby providing an insight to researchers, analytical and industrial chemists, allowing a choice of methodology from the entire spectrum of available techniques. 

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